“Graphene-Based Nanotechnologies for Energy and Environmental Applications”

Home > Journal Archive > “Graphene-Based Nanotechnologies for Energy and Environmental Applications”

Johnson Matthey Technol. Rev., 2020, 64, (3), 353

Introduction

The book titled “Graphene-Based Nanotechnologies for Energy and Environmental Applications”, edited by Mohammad Jawaid, Akil Ahmad and David Lokhat, focuses on recent developments in graphene-based materials, composites and devices for a variety of applications in storage devices, supercapacitors, water treatment, ion-separation, photocatalysts and antimicrobial applications. It is part of the series Micro and Nano Technologies published by Elsevier. The first editor of the book, Mohammad Jawaid from the Universiti Putra Malaysia, has expertise in nanomaterials (particularly graphene materials) and their composites and has significant research output with a h-index of 53. The second editor, Akil Ahmad, currently a postdoctoral researcher at the University of KwaZulu-Natal, South Africa, has worked on nanomaterials synthesis and applications of nanomaterials in wastewater treatment. David Lokhat, the third editor of the book from the University of KwaZulu-Natal, has been working on reactor and extraction technologies.

The book is divided into three major parts: Introduction, Energy and Environment. Each category has many chapters written by diverse authors. A total of 59 authors from different affiliations contributed to the different chapters. Firstly, the introduction covers basic terminologies and definitions of nanotechnology, nanomaterials and provides specific literature background on graphene-based materials and their composites for energy and environmental applications. Ahmad et al. collected literature on graphene-based nanotechnologies, which covers the latest developments in graphene research around the world, and David Lokhat contributed towards energy and environmental applications leveraged by graphene derivatives along with publication statistics. Production methods, characterisation methods and properties of graphene and its applications in different areas are covered. The literature and data were collected and compiled from over 350 publications. Every chapter has a conclusion or concise summary with potential prospects for the future in each research or subject area.

Energy

Mamvura et al. (University of South Africa) have written a chapter on renewable energy systems using graphene derivatives. The chapter covers applications of graphene in battery-powered vehicles, fuel cells, solar cells and energy storage devices. Mohamed I. Fadlalla and Sundaram Ganesh Babu (University of Cape Town, South Africa) presented a chapter on graphene materials in photocatalytic water splitting for hydrogen production. Topics such as mono- or bi-semiconducting catalyst and metal and non-metal doped graphene-based photocatalysts for water splitting applications are covered. Umar et al. (Universiti Sains Malaysia) included topics on metal decorated graphene nanocomposites for energy storage applications. Their chapter is mainly focused on metal-based composites, solar and fuel cells, supercapacitors and lithium-ion batteries and mechanisms of energy conversions are covered in detail. A chapter on graphene oxide (GO) for hydrogen storage applications was written by Azim et al. (University of KwaZulu-Natal). Composites of GO and reduced GO with metal oxides, carbon nanotubes and organic materials and relevant fabrication methods are well elaborated in this chapter. Professor Mohammad et al. (King Saud University, Saudi Arabia) have contributed a chapter towards graphene-derived nanocomposites as supercapacitors and electrochemical cells. This chapter includes the synthesis (Figure 1) and physical properties of graphene nanosheets, a section on biosensors and a short note on supercapacitors produced from graphene nanocomposites. Jean Mulopo and Jibril Abdulsalam (University of the Witwatersrand, South Africa) have provided a chapter on graphene-based energy storage applications (capacitors, batteries, fuel cells and solar cells) with an emphasis on electrical and thermal conductivity, specific surface area and specific heat properties.

Fig. 1

Synthesis of graphene derivatives. Copyright (2019). Reprinted with permission from Elsevier

Synthesis of graphene derivatives. Copyright (2019). Reprinted with permission from Elsevier

Overall, this section of the book with six chapters covers a wide range of electronic devices incorporating graphene and its derivatives. In-depth analysis and data have been included from a significant number of publications and research works. Topics on graphene composite as air filters, gas sensors, volatile sensors, liquid sensors, radiation sensors and pollutant sensors are adequately discussed in these chapters.

Environmental Applications

The section of the book begins with a chapter on graphene-based sensors for the detection of volatile organic compounds (VOCs) written by Ansari et al. (Aligarh Muslim University, India). Graphene with metal additives as sensors and their functioning mechanisms have been well discussed in this chapter. Haseen et al. (Aligarh Muslim University) concentrated on the application of magnetite-GO composite for wastewater treatment. This chapter covers magnetite-GO for specific dispersive solid-phase extraction. Mohamma Laskar and Sana Siddiqui (Jazan University, Saudi Arabia) focused on GO-based filters for solid-phase extractions, including nascent GO, chelates adsorbed GO, functionalised GO with external molecules and specific GO nanocomposites. GO functionalised with magnetic molecules and their composites with polymer or metal matrices have been extensively studied. Reduced GO (rGO) derivatives for such applications are also included.

A chapter by Kumar et al. (King Abdulaziz University, Saudi Arabia) covers graphene-metal oxide composite photocatalyst for degrading water pollution. Structure and property (chemical and physical) relationships and the effect of graphene’s bandgap on photocatalytic decomposition are interpreted. The mechanism of photocatalysis for relevant graphene materials and metal-GO and rGO composites are included. Hussain et al. (Jubail Industrial College, Saudi Arabia) collated information on a new generation of GO for removal of polycyclic aromatic hydrocarbons from a wide range of literature and new results. The chapter covers several properties of graphene, such as mechanical, electrical and thermal properties and their influence on the interaction of polycyclic aromatic hydrocarbons as well as the role of GO as an adsorbent for such hydrocarbons. A chapter by Ng et al. (UCSI University, Malaysia) is dedicated to graphene-based membranes for separating hazardous contaminants in wastewater. This is probably the only chapter that gives importance to both polymer-based and metal-based graphene composites for the targeted application. Traditional thermoplastics (polystyrene, polyvinylidene fluoride, polyamide-imide, polyacrylonitrile and polyethersulfone) composites and conducting polymer (polyaniline)-based graphene composites are organised with their fabrication process and efficiency as a membrane in a descriptive manner.

Hossain et al. (Universiti Sains Malaysia) focused on antimicrobial activity of graphene-based materials. The antimicrobial mechanism of major graphene derivatives (GO, rGO and graphene) are discussed along with the performances of their composites with hydrogel and polymer dispersions. The effect of toxicity of graphene materials on antimicrobial activity adds to the value of this chapter. Graphene-metal oxide hybrid composites for treating textile dyes are discussed in a chapter by Shahadat et al. (Indian Institute of Technology, Delhi). This short chapter attempts to add to the knowledge of graphene-metal synthesis for removal of industrial dyes and provides details of the effects of functional groups (hydroxyl, carboxyl and oxygen) present in the composite systems on their performance. Reddy (Universiti Teknologi PETRONAS, Malaysia) and co-authors emphasised graphene nanomaterials for removal of pharmaceutical compounds in drinking water. The impacts of surface functional groups, sorption kinetics, pH and temperature on absorption stability of graphene-based materials and nanocomposites are discussed in detail. Research data on polymer-based, ceramics-based and metal-based composites are also covered in this chapter. Two chapters, by Yadav et al. (Shree Velagapudi Ramakrishna Memorial College, India) and Abbas et al. (Universiti Sains Malaysia), focus on the application of graphene composites in air quality and wastewater treatment. Figure 2 depicts different applications in which graphene nanocomposites can be utilised.

Fig. 2

Applications of graphene nanocomposites. Copyright (2019). Reprinted with permission from Elsevier

Applications of graphene nanocomposites. Copyright (2019). Reprinted with permission from Elsevier

Conclusions

Each chapter provides solid knowledge in its prescribed subject matter, and they read and flow well. However, looking collectively, there are several duplications and repetitions found in the book, especially the synthesis of graphene and applications such as storage devices and water treatment. These chapters are written using different language, and the knowledge is not very diverse. Another major flaw of the book is that it has missed out on the latest developments in graphene-based polymer composites and their multifunctional applications in energy and environment, which is a significant subject area that is expected to be covered in a book like this. There is only one chapter (Chapter 15) that covers sufficient polymer-graphene composites in the removal of hazardous contaminants from wastewater. Other application areas related to energy and environment are completely neglected. Furthermore, while most chapters have excellent illustrative figures, a few chapters do not have a single figure. It is always better and more attractive to have figures to effectively convey scientific concepts and processes. The summary in each chapter is concise, and future prospects are given appropriately. The front cover, preface, table of contents, index and back cover are suitable and sufficient.

Summing up, this book provides useful knowledge predominantly in graphene-based materials for storage cells, sensory and wastewater treatment applications.

“Graphene-Based Nanotechnologies for Energy and Environmental Applications”

“Graphene-Based Nanotechnologies for Energy and Environmental Applications”

By |2020-07-06T07:31:12+00:00July 6th, 2020|Weld Engineering Services|Comments Off on “Graphene-Based Nanotechnologies for Energy and Environmental Applications”

Engineering X invests nearly £1m to save lives in decommissioning of ships and offshore structures

Engineering X – an international collaboration founded by the Royal Academy of Engineering and Lloyd’s Register Foundation – has awarded nearly £1 million in grants to six projects in the UK and overseas aimed at tackling the complex social, environmental and engineering challenges of decommissioning ships and offshore structures.

From training to improve worker safety in ship recycling facilities in Bangladesh, to assessing the risks of structural failure of decommissioned offshore structures, the projects will tackle priority global safety issues as part of the Engineering X mission to achieve Safer End of Engineered Life.

Safe, modern decommissioning facilities are available around the world but most ships, as well as many offshore structures, reach the end of their operational lives on a handful of poorly equipped beaches in South Asia. The International Labour Organization has classified shipbreaking among the world’s most dangerous occupations, with unacceptably high levels of fatalities, injuries and work-related disease. The Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships was adopted in 2009 but has yet to come into force.

To significantly improve safety, grants of between £50,000 to £200,000 in value have been awarded to the following projects:

 

  1. Safety envelope for ship recycling practices in Bangladesh: hazard identification and risk evaluation

    Led by Newcastle University in Singapore (Singapore)

Partners: Bangladesh University of Engineering and Technology (Bangladesh), Kabir Steel Limited (Bangladesh)

To achieve a better understanding of the relationship between ship recycling practices, their hazards and the safety and wellbeing of the people who work in ship dismantling/recycling facilities in Bangladesh.

 

  1. Safe and sustainable decommissioning of offshore structures taking into consideration the peculiarities of the ASEAN & South Asia Regions

    Led by: Universiti Teknologi Malaysia (Malaysia)

Partners: Universiti Teknologi PETRONAS (Malaysia), PetroVietnam University (Vietnam), Newcastle University in Singapore (Singapore), Liverpool John Moores University (UK), Sea Sentinels Pte Ltd (Singapore), Mahidol University (Thailand) Institut Teknologi Bandung (Indonesia), R.L.Kalthia Ship Breaking Pvt. Ltd. (India)

To develop technical guidelines for safe and sustainable decommissioning processes and develop safe and sustainable recycling facilities and safe downstream waste management facilities for decommissioned offshore structures in ASEAN and South Asia.

 

  1. The risks of structural failure of decommissioned offshore oil and gas installations worldwide

    Led by Energy Institute (UK)

Partners: Regional Maritime University (Ghana), University of Strathclyde (UK), SEIP 7 (Brazil), Liverpool John Moores University (UK)

To investigate worldwide the major accident risks associated with the loss of structural integrity of oil and gas platforms during their decommissioning and assess whether the sector has adequate arrangements for managing these risks. Includes an international survey of stakeholders to obtain views on current practice with respect to structural integrity management.

 

  1. Supporting the Ship Recycling Transparency Initiative

    Sustainable Shipping Initiative (UK)

To build on the SRTI’s existing aims to accelerate a voluntary market-driven approach to responsible ship recycling practices. Includes improvements to the SRTI’s online platform through which shipowners can publicly disclose their ship recycling policies, and further development of their disclosure criteria to improve transparency in ship recycling value chains.

 

  1. Establishing a global baseline and raising awareness to help deliver safety improvements

    Led by University of Southampton (UK)

Partners: Advisian (UK), University tec de Monterrey (Mexico), University of Teramo (Italy), NGO Shipbreaking Platform (Belgium)

To develop an open access, dynamic and graphical web-dashboard with associated evidential material and reports on a wide range of information including the number, age and location of offshore structures and ships globally, the materials they contain, their legislative contexts and who has ownership and other responsibilities.

 

  1. Ensuring the rights of communities and workers affected by shipbreaking

    Led by NGO Shipbreaking Platform (Belgium)

Partner: Bangladesh Environmental Lawyers Association (BELA) (Bangladesh)

To increase – in partnership with the Bangladesh Environmental Lawyers’ Association (BELA) – awareness of existing workers’ rights, including occupational health and safety, to support demands for safer working conditions.

NGO Shipbreaking Platforms, © Studio Fasching

In 2019, 674 commercial ships and offshore units were sold to scrap yards, according to a recent report. Of these vessels, 469 large tankers, bulkers, floating platforms, cargo and passenger ships were broken down on just three beaches in Bangladesh, India and Pakistan, amounting to nearly 90% of the gross tonnage dismantled globally.

The problem of disposing of ageing offshore structures is moving up the global agenda as an increasing number of oil and gas developments are reaching the end of their operational lives. Alongside the current wave of decommissioning from the offshore oil and gas sector, the growing offshore renewable energy industry is setting up new waves of decommissioning activity for the future.

William Powrie FREng, Professor of Geotechnical Engineering at the University of Southampton and Chair of the board for this Engineering X programme, said “Achieving a safer end of engineered life for ships and offshore structures is a delicate balancing act. As long as these structures have residual economic value there is an incentive to recycle them. The alternative includes abandonment or deliberate scuttling on a large scale.

“But the challenge of improving safety during decommissioning is not one that can be hidden by displacing the safety risks to parts of the world least able to manage them—the danger to human life, health and the environment arising from current practices is a global problem and is too high. By awarding these grants and through the wider activities of this programme, Engineering X hopes to help all parties progress towards safer and more sustainable solutions that work for all.

“All those with an interest or stake in any stage of the life cycle of ships and offshore structures must understand their role in the processes that give rise to the poor safety record of decommissioning generally. They must also acknowledge a shared responsibility to raise standards and to develop and adopt best practices to improve safety wherever these structures end their operational lives. It is increasingly in their interests to do so.”

Safer decommissioning of offshore structures and ships will be the focus of number of Engineering X activities over the coming months and will include a global conference in 2022.


Notes for editors

  1. Safer decommissioning of offshore structures and ships was the focus of the Safer End of Engineered Life programme in its first year. An international workshop held 8–9 July 2019 acted as the starting point of this activity, convening stakeholders from a broad range of disciplines and sectors to work together to identify fundamental safety challenges in the area and impactful ways to address them. 58 participants attended from 21 countries. After the workshop, a funding call was launched for participants and their wider networks for projects that addressed the workshop’s objectives and would create impact in this area.
  1. Engineering X and the Safer End of Engineered Life Programme

Engineering X is an international collaboration, founded by the Royal Academy of Engineering and Lloyd’s Register Foundation, that brings together some of the world’s leading problem-solvers to address the great challenges of our age. Our global network of expert engineers, academics and business leaders is working to share best practice, explore new technologies, educate and train the next generation of engineers, build capacity, improve safety and deliver impact. 

Engineering X Safer End of Engineered Life is a five-year programme with the mission to reduce the number of incidents, accidents and casualties that happen as a result of safety issues by improving existing waste management practices and supporting design-for-waste principles and safer, more sustainable waste policies in the longer term. Its objectives are:

  • to understand and apply practical interventions to improve safety at end of engineered life
  • to build an international community of knowledge and good practice across national and sectorial boundaries for the improvement of safety in end of engineered life
  • to raise awareness and public understanding of these issues
  1. Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone. In collaboration with its Fellows and partners, the Academy is tackling the greatest challenges of our age by growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public.
  1. Lloyd’s Register Foundation is an independent global charity with a unique structure and an important mission: engineering a safer world. We reduce risk and enhance the safety of the critical infrastructure that modern society relies upon in areas such as energy, transport, and food.

Our vision is to be known worldwide as a leading supporter of engineering-related research, training and education that makes a real difference in improving the safety of the critical infrastructure on which modern society relies. In support of this, we promote scientific excellence and act as a catalyst working with others to achieve maximum impact. We meet our aims by awarding grants, by direct activity, and through the societal benefit activities of our trading group, which shares our mission. Through our grant making we aim to connect science, safety and society by supporting research of the highest quality and promoting skills and education.

 

For more information please contact: Pippa Cox at the Royal Academy of Engineering Tel. 020 7766 0745; email: Pippa.Cox@raeng.org.uk

By |2020-07-02T12:00:00+00:00July 2nd, 2020|Engineering News|Comments Off on Engineering X invests nearly £1m to save lives in decommissioning of ships and offshore structures

UK Research & Development Roadmap published

The Royal Academy of Engineering welcomes today’s publication of the UK Research and Development Roadmap of investment up to 2027, outlining a long-term plan to support an economic recovery founded on research and innovation.

The UK has a deep and broad research base with demonstrable excellence across many areas including science, engineering, mathematics, physics, medicine, social sciences, humanities, design and cultural research. However, our investment level is low compared to other world-leading nations. Innovation is a pillar of the UK’s economy but we face stiff international competition in the global market. Long-term commitment to innovation is essential to encourage businesses to invest here and help create new markets, supply chains and jobs, as the Academy emphasised in a report published last week following consultation with R&D-intensive businesses.

The roadmap reinforces the government’s commitment to increasing UK investment in R&D to 2.4% of GDP by 2027, building on the Chancellor’s announcement in March of a substantial increase in public funding for R&D to £22 billion per year by 2024/25. It sets out – and invites a nationwide conversation on – how this investment can best support the government’s efforts to address global challenges, from tackling climate change and developing new medicines to improving public services and increasing economic productivity and prosperity.

Professor Karen Holford CBE FREng FLSW, Chair of the Royal Academy of Engineering Research Committee, says: “This is unquestionably a time of uncertainty and challenge for research and innovation in the UK, yet we are also faced with a great opportunity to build back better with R&D at the heart of the economy. The publication of the R&D roadmap confirms the government’s ambition to make that a reality. We are looking forward to working with the full breadth of the community and being part of the conversation that will follow. Investing in R&D is investing in the future.

“We are a community of many parts – from the researchers in our universities pushing the boundaries of knowledge, the start-ups and entrepreneurs embracing risk, the innovators and businesses that are powered by R&D, to the institutions providing expertise and facilities. But working in collaboration with government we can be greater than the sum of our parts and deliver even more for the economy and society. I am particularly encouraged by the ambition to work across the devolved administrations and key stakeholders, the opportunity to maintain the positive collaborative behaviours emerging as a result of COVID-19 and the recognition of equality, diversity and inclusion as a critical aspect of research culture.”

The Rt Hon Alok Sharma MP, Secretary of State for Business, Energy and Industrial Strategy, says: “People are at the heart of this. By making the UK the very best place in the world to be a researcher, inventor or innovator, we will inspire the next generation of engineers, biologists, designers, historians and entrepreneurs. We want to send a powerful signal to talented people around the world: come to the UK, be part of this exciting new future.

“The pandemic has been the greatest disruption to our lives and livelihoods for a generation. But this is not a moment to stand still. This is a moment of great reinvention. By confidently embracing the power of science, research and innovation, we will leap forward and build a brighter future for all.”

Notes for Editors

  1. For more information on the Academy’s work on research and innovation policy, please see https://www.raeng.org.uk/policy/policy-themes/research-and-innovation-policy
  1. The Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone.

In collaboration with our Fellows and partners, we’re growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public.

Together we’re working to tackle the greatest challenges of our age.

For more information please contact:

Jane Sutton at the Royal Academy of Engineering

T: 0207 766 0636

E: Jane Sutton

 

By |2020-07-01T10:40:40+00:00July 1st, 2020|Engineering News|Comments Off on UK Research & Development Roadmap published

Future Regulatory, Market and Technology Trends in the Global Passenger Car and Commercial Vehicle Sectors

Home > Journal Archive > Future Regulatory, Market and Technology Trends in the Global Passenger Car and Commercial Vehicle Sectors

Johnson Matthey Technol. Rev., 2020, 64, (3), 320

1. Introduction

Global car and truck manufacturers, along with their supply chains, have made huge steps to minimise vehicular emissions since the advent of the internal combustion engine (ICE). Of particular note are the criteria pollutant emissions regulations, which have focused on reducing the tailpipe carbon monoxide, hydrocarbons, nitrogen oxides (NOx) and particulate matter (PM) emissions from the global vehicle fleet. For example, since the first European regulations were introduced in the early 1990s, the permitted NOx emissions of cars have dropped by almost a factor of 15, which has been enabled by close collaboration between the car manufacturers and the substrate and catalyst suppliers. More recently, the focus has shifted to CO2 emissions, as governments and regulators work towards the implementation of measures to enable the Paris Agreement climate change commitments to be met (1). Indeed, the latest view of the Intergovernmental Panel on Climate Change (IPCC) is that there are significant benefits in targeting a maximum temperature increase of 1.5°C over pre-industrial levels, rather than the 2°C Paris Agreement target, and this 1.5°C target essentially means that CO2 emissions need to reduce to net zero globally by 2050 (2). This is an extremely challenging target, with massive implications for all energy-hungry sectors such as transportation, which currently accounts for around 24% of global CO2 emissions (3). Moving the transport segment to net zero by 2050 means that only vehicles with zero CO2 emissions can be sold from 2040 or earlier, to avoid legacy fleet emissions, since cars, buses and trucks typically stay in use for 10 years or more. Indeed, the recommendation of the Committee on Climate Change (CCC), the UK Government’s independent advisor on climate change, is that introduction date of the ban on vehicles powered by ICE should be brought forward from 2040 (which was the original plan) to 2035 “at the latest” or, more preferably, 2030 (4). Currently, around 1% of new passenger car sales globally do not have any tailpipe CO2 emissions (that is, they are regarded as zero emission vehicles (ZEVs)) with almost all of these being battery electric vehicles (BEVs). There are far fewer zero emission commercial vehicle sales, so the automotive industry has a long way to go on its journey to net zero.

The two principal ZEV ground transportation options are the BEV and the fuel cell electric vehicle (FCEV). BEVs use electricity to charge the battery to provide motive power, while FCEVs use an electrochemical cell to convert the chemical energy of hydrogen (supplied from an on-board tank) and oxygen (from the air) into electricity. There are several types of fuel cell, but the one most applicable to transport applications is the polymer or proton electrolyte membrane (PEM) fuel cell (also called proton exchange membrane fuel cell), which starts up rapidly, operates at low temperature, and delivers high power density at low weight or volume compared to other fuel cells.

In some geographies there are discussions on whether biofuels or power-to-liquids, also known as e-fuels, can play a major role in the decarbonisation of the transport sector. In this context, a biofuel is a liquid or gaseous fuel produced from biomass or waste, and an e-fuel is a fuel generated through the use of renewable electricity to generate hydrogen which is then attached to carbon from CO2 for subsequent conversion into hydrocarbon fuels similar to those used today.

Biofuels can be ethanol, methanol, fatty acid methyl ester (FAME), hydrotreated vegetable oil (HVO), biomethane (either compressed or liquefied) or advanced biofuel such as biodiesel or bio jet fuel. These biofuels can be split into generations of biofuels:

  • first generation (or conventional) being produced from sugars, starch crops or vegetable oils and

  • advanced biofuels from lignocellulosic biomass or woody crops, agricultural residues or waste, as well as dedicated non-food energy crops grown on marginal land unsuitable for food production or novel feedstocks such as algae.

Biofuels were first introduced in the hope of reducing carbon intensity of fuel, since in a simplistic sense the CO2 generated by combustion is absorbed by the regeneration of the crops used to make it, and because they can be blended into fossil fuels without the need to modify engine technology.

First generation biofuels do not represent good decarbonisation options since when both direct and indirect emissions are taken into account (for example, from changes in land use), such biofuels are often only a marginal GHG emission improvement over fossil fuels, and in some cases actually have higher emissions (5). Sustainable advanced biofuels are based on wastes and residues, so their potential contribution to fuel requirements is finite. The industries that typically contribute the most to advanced biofuels are agriculture and the food industry (through residues such as organic waste sludges, manure or straw) and forestry industries, especially in the Nordics (from saw and pulp mills). Biomass resources are also already well utilised, so if the current consumption in other areas (for example, paper production) is assumed to continue, the maximum biofuel production would be able to supply around 8.5% of all road transport in the EU (5). However, the aviation and marine sectors are already making their case to use these biofuels, so while they may make a contribution to reducing road transport CO2 in the short term (via blending into current hydrocarbon fuels), it is not expected that they will make a major contribution in the medium term and beyond.

For e-fuels, the first step in their production is to generate hydrogen via water electrolysis using renewable electricity. Hydrogen is then combined with CO2 to form hydrocarbon fuels, with the CO2 coming from, for example, industrial or biogenic sources, or from the direct capture of CO2 from the air (direct air capture (DAC)). At the present time, industrial CO2 emissions are regarded as ‘waste’, but capturing this CO2, converting it into a hydrocarbon fuel, and then combusting it still leads to its release into the environment, and in the medium to long term it is expected that the CO2 sources will either need to be from DAC or from ‘green’ sources such as biomass combustion.

The technologies to convert CO2 and H2 into both synthetic natural gas (SNG) and methanol at scale are known, and it can be expected that processes at early technology readiness level (TRL) currently under development (for example, direct electrochemical synthesis) will get more attention should there be a market. To produce e-fuels the SNG and methanol can undergo further conversion, for example to dimethyl ether or via the methanol-to-gasoline process to gasoline. However, not all pathways to the higher value e-fuels are commercially viable, and indeed the most attractive product to make, kerosene, is not accessible today as there is no large scale implementation of the reverse water gas shift reaction, which converts CO2 into CO, which is the active carbon species in the Fischer-Tropsch reaction. Today the process is used to convert gas and coal to liquid fuels, but there are several projects focusing on the conversion of biomass and waste to liquid fuels.

The attraction of e-fuels in the form of the hydrocarbon fuels used today is that they can be a direct drop-in for current fuels, using the same distribution network and being burned in the same kind of engines that we have today. In some applications, such as aviation and marine, their use seems likely, as discussed elsewhere in this edition of Johnson Matthey Technology Review, since liquid fuels are expected to be required for a substantial period of time in these areas due to challenges with the use of battery or hydrogen fuel cells in such applications. For ground transportation, however, their widespread use seems less likely for several reasons, including:

  • cost – such fuels will be more expensive than renewable-derived hydrogen (which itself will be more expensive than the renewable electricity used to generate it), since they will use such hydrogen as a feedstock and then process it further. So the lowest cost ‘fuel’ for future ground transport vehicles will be renewable electricity for BEVs, followed by H2 for FCEVs, and then e-fuels for ICEs

  • energy efficiency – a recent publication from Shell (6) concluded that the efficiency of e-fuel production (starting from renewable energy generation and using DAC as the source of CO2), combined with the relatively low efficiency of the use of such fuel in an ICE, leads to an overall ‘well-to-wheels’ energy efficiency of around 12%. In comparison, the same study quoted the well-to-wheels efficiency of a BEV to be around 72%, and that of a FCEV around 37%

  • local emissions – despite the great strides made by the vehicle makers and emission control catalyst companies, burning hydrocarbon fuels in an ICE leads to tailpipe emissions of CO, unburned hydrocarbons, NOx and PM; all of which can be avoided by the electrification of the powertrain using either electricity or hydrogen.

So, while it is expected that biofuels and e-fuels will play a significant role in the aviation and marine areas, the focus of this article is on ground transportation, where BEVs and FCEVs are expected to be the major technologies. This is consistent with, for example, the views of Martin Daum, Member of the Board of Management of Daimler AG, responsible for trucks and buses:

“Truly CO2-neutral transport only works with battery-electric or hydrogen-based drive” (7).

2. Tailpipe Emission Regulations

The regulations in the passenger car and commercial vehicle sectors focus on emissions from the tailpipe, and historically the main focus has been on criteria pollutants, which have enabled major improvements in urban air quality to be made. The focus is now shifting to CO2, and Figure 1 shows the current and incoming CO2 regulations for cars in various countries and regions around the world (8), illustrating the substantial reductions required going forward.

Fig. 1.

Historical and future global CO2 passenger car regulations. Values normalised to the New European Driving Cycle (NEDC) (8)

Historical and future global CO2 passenger car regulations. Values normalised to the New European Driving Cycle (NEDC) (8)

The European regulations for 2025 and 2030 require reductions of 15% and 37.5% respectively over the 2021 legislation. These regulations are intended to continue to drive the decarbonisation of the automotive industry, and the fleet average CO2 emissions required in 2030 will require extensive electrification of the fleet. Indeed, Herbert Diess, CEO of the VW Group, has stated that these 2030 regulations will require at least 40% of VW’s European sales to be electric vehicles (BEV and plug-in hybrid electric vehicles (PHEV)) in 2030 (9).

Legislation on CO2 and GHG is also tightening in the commercial vehicle sector, with the next set of European regulations requiring a 15% drop in CO2 emissions from today by 2025, and a 30% reduction from today in 2030. This 2030 target is expected to lead to significant hybridisation of the commercial vehicle fleet, along with some completely electrified vehicle sales. Trucks, buses and coaches are responsible for about a quarter of CO2 emissions from road transport in the EU and for some 6% of total EU emissions (10), so introducing low and zero emission vehicles in this sector is critical to support global moves towards net zero.

The electrification of the bus market is already underway, with over 400,000 battery electric buses in use in China today (out of around 425,000 BEV buses worldwide). Some Chinese cities, such as Shenzhen, have completely transitioned to battery-powered buses, with around 16,500 such vehicles on the road. Many other cities worldwide are committed to moving away from diesel and towards zero emission buses in the coming years. For example, 13 cities have signed the C40 Fossil Fuel-Free Streets Declaration (11), and will procure only zero emission buses from 2025. These are: Auckland, Barcelona, Cape Town, Copenhagen, London, Los Angeles, Mexico City, Milan, Paris, Quito, Rome, Seattle and Vancouver. London has committed to increase its BEV fleet from 120 to 300 by 2020, and in Paris 80% of the fleet will be e-buses by 2025. Oslo has gone further, and will have fossil fuel-free public transport by 2020, while in the Netherlands all new buses will be zero emission by 2025, with the whole fleet being all‐electric by 2030. These commitments will lead to improved urban air quality and a reduced CO2 footprint, as long as the electricity used to charge the buses is from low carbon sources, as discussed later.

California often takes a mandate-based approach to regulations, in order to drive the development and initial implementation of new technologies. Within the commercial vehicle sector they are proposing an Advanced Clean Trucks mandate, which will require original equipment manufacturers (OEMs) with more than 500 truck sales in California to sell an increasing proportion of zero emission trucks, starting in 2024, per the schedule outlined in Table I. The intention of the California Air Resources Board (CARB) is to accelerate the first wave of zero-emission trucks, which are seen as essential if net zero targets are to be met, particularly since the commercial vehicle market is widely regarded as being significantly more difficult to decarbonise than the passenger car fleet. The schedule outlined in Table I will lead to a ZEV truck fleet of around 100,000 vehicles on California’s roads in 2030, rising to around 300,000 in 2035.

Table I

Proposed ZEV Percentage Schedule: Overview of the Proposed Californian Advanced Clean Trucks Regulation

Model year Class 2B-3 8501–14,000 lbs Class 4–8 Vocational 14,001 lbs and greater Class 7–8 Tractor 26,001 lbs and greater
2024 5% 9% 5%
2025 7% 11% 7%
2026 10% 13% 10%
2027 15% 20% 15%
2028 20% 30% 20%
2029 25% 40% 25%
2030 30% 50% 30%
2031 35% 55% 35%
2032 40% 60% 40%
2033 45% 65% 40%
2034 50% 70% 40%
2035 55% 75% 40%

3. Life Cycle Carbon Dioxide Emissions

Of course, tailpipe emissions are only part of the CO2 story, since the emissions associated with the manufacture of the vehicle and the fuel also need to be considered in any holistic analysis. For BEVs the manufacture of the battery generates significant levels of CO2, estimated to be around 175 kg CO2 kWh–1 of battery capacity (12), and with vehicle batteries typically having between 30 kWh and 100 kWh of stored energy, this leads to upstream emissions of 5–17.5 tonnes of CO2 per battery pack. In addition, the electricity used to charge the battery has associated CO2 emissions, unless it is generated from renewable sources such as wind or solar power. For example, UK electricity currently has a carbon intensity of around 200 g CO2 kWh‐1 (13), which is below the average of European Union countries, while Norway (extensive use of renewable hydroelectric power) and France (predominantly nuclear power) have much lower carbon signatures.

The hydrogen used to power FCEVs is typically generated in one of two ways: either through electrolysis (in which an electric current is used to split water into hydrogen and oxygen) or the steam reforming of methane. The former route is, therefore, subject to the same CO2 emission challenges (and opportunities) as the BEV, while the latter route generates relatively high levels of CO2 which in future will need to be abated using carbon capture utilisation and storage (CCUS) technology, in which the CO2 generated by the process is captured with high efficiency (which can be around 95%) and then either stored (for example, in depleted oil and gas fields) or used for other purposes (for example, to make chemicals).

Therefore, a full CO2 life cycle analysis (LCA) of BEVs and FCEVs is required to paint a true picture of the carbon intensity of these vehicles. Some LCA studies are now being published and one of the most thorough is the one carried out by the International Council on Clean Transportation (12) who calculated the g km–1 CO2 emissions over the life of the Nissan Leaf BEV (with 30 kWh battery pack, lasting for the life of the vehicle), which they assumed would cover 150,000 km in its lifetime, and compared it to the average and the lowest emitting European cars powered by ICEs. In addition, Toyota have analysed the LCA of a FCEV (14), and these values have been updated for this paper based on Johnson Matthey’s knowledge of the CO2 emissions when making hydrogen from CH4 (with and without carbon capture and storage (CCS)).

Figure 2 shows the LCA CO2 from the European car with average CO2 emissions in 2017, along with the most fuel efficient ICE-based car in that year (which was in fact a hybrid), together with a BEV being operated on electricity with the EU average CO2 footprint (the UK’s level is a little lower than this average), and that in Norway, whose extensive use of hydroelectric power reduces the CO2 emissions during electricity generation to zero. The FCEV LCA is also shown, based on hydrogen generated from steam methane reforming (SMR) with and without CCUS, and based on electrolysis using Norwegian electricity. It is clear that BEVs and FCEVs have significantly lower CO2 LCA than ICE-based cars today, and this gap will increase further as the carbon footprint of electricity generation continues to drop (see Section 4). (Note that this analysis does not include the recycling or disposal of the vehicles and their components).

Fig. 2.

Life cycle CO2 emissions from ICE, BEV and FCEV cars, showing the impact of the CO2 footprint of the electricity and hydrogen generation processes (12)

Life cycle CO2 emissions from ICE, BEV and FCEV cars, showing the impact of the CO2 footprint of the electricity and hydrogen generation processes (12)

A very recent BEV vs. ICE life cycle analysis subdivided passenger car GHG emissions into use-phase emissions (from driving the car), and production of all components (including, for example, emissions during mining of raw materials) and end-of-life emissions (15). This study concluded that driving a BEV is already lower in life cycle CO2 emissions than petrol cars in 95% of the world. The only exceptions are countries such as Poland, where the electricity network is still mostly based on coal-fired power generation. In countries with a heavily decarbonised power system, such as Sweden and France which have large amounts of renewable and nuclear generating capacity, the average lifetime emissions from BEVs are up to 70% lower than petrol cars. In the UK, which is rapidly phasing out coal but still has a reasonable amount of gas-fired power plants, emissions are around 30% lower. The authors also point out that the advantages of BEVs will continue to grow, as power systems around the world become less carbon-intensive. The study projected that by 2050 half of the cars on the roads could be BEVs, leading to a reduction in global CO2 emissions of up to 1.5 billion tonnes per year, which is the same as the total current CO2 emissions of Russia.

This focus on LCA is already having a profound impact in the automotive sector. For example, the incoming VW ID.3 BEV is the first vehicle in the company’s history to be built with a CO2 neutral balance sheet, covering the supply chain (for example, only green energy is used in the production of the battery cells), production (using only green energy at the Zwickau, Germany, manufacturing plant), use phase and recycling, with any currently unavoidable CO2 emissions being offset by investments in climate protection projects (16).

4. Net Zero Carbon Dioxide and Greenhouse Gas Commitments and Their Implications

Governments, states and regions are proposing, and in some cases (such as the UK) committing to, net zero GHG or CO2 emission targets over the coming years. Indeed, at the time of writing two countries (Bhutan and Suriname) are already carbon neutral, 15 countries have set defined dates to become net zero, and other countries and regions, such as Germany and the EU, are discussing when to implement such a target. Within Europe, Norway plans to become net zero by 2030, Sweden by 2045 and Denmark, France and the UK by 2050. The implications of this are clear: road transport needs to decarbonise rapidly. As outlined above, a 2050 net zero target means that sales of new ICE powered vehicles need to stop by 2040 at the very latest, and preferably at some point during the 2030s, since cars and trucks are often on the road for 10–15 years or more before being scrapped.

This will be a substantial undertaking, requiring all new cars, trucks and buses to be powered by either batteries or hydrogen fuel cells on this timescale. As discussed above, this move to zero (tailpipe) CO2 or GHG vehicles is only part of the challenge. The electricity used to charge the batteries, and the hydrogen used in the fuel cell vehicles, must also be generated in a very low or zero carbon manner, such as through renewable electricity or advanced CH4 reforming with CCUS.

Many countries are driving down the CO2 emissions from power generation. For example, the UK almost halved the carbon footprint of its electricity generation between 2013 and 2017, and one future projected UK pathway to 2050 is shown in Figure 3, from analysis for the National Grid’s Future Energy Scenarios 2019 document (17). This “Two Degrees” scenario foresees significant increases in renewable use, along with a large reduction in natural gas use and the cessation of coal-fired power generation, leading to a reduction in carbon intensity from 120 g CO2 kWh–1 in 2019, to just 14 g CO2 kWh–1 in 2050. This scenario is consistent with the UK achieving the 2050 decarbonisation target with large-scale centralised solutions.

Fig. 3.

Electricity output and carbon intensity of electricity in the UK National Grid’s Community Renewables scenario. Reproduced with permission from (17)

Electricity output and carbon intensity of electricity in the UK National Grid’s Community Renewables scenario. Reproduced with permission from (17)

Net zero targets will demand the decarbonisation of road transport (and other forms of transport), and will require strong governmental and regional policies to drive and support the uptake of zero emission vehicles. Extensive public charging and hydrogen refuelling infrastructure will be necessary, and the vehicles must be attractive and affordable options, with features that suit today’s and tomorrow’s lifestyles and transport needs.

The passenger car sector is largely driven by price, convenience and lifestyle: will my vehicle get me comfortably from A to B; can it carry the things I need to take with me; is it a sensible financial choice, in terms of purchase price, fuel price and overall cost of ownership (including likely resale value); and can I easily and conveniently refuel the car after driving the kind of distances that matter to me?

The main questions asked in the commercial vehicle market relate to how this purchase will help the business. The total cost of ownership (TCO) is a critical make-or-break calculation in this sector, as is the requirement for a very high level of vehicle uptime; so a long driving range and rapid refuelling are important here, as is the total load that can be carried by the vehicle.

Given the very different requirements in the two segments, they are considered separately in the subsequent analysis of critical drivers.

5. Passenger Car Market

5.1 Customer Pull

Deloitte recently carried out a survey (18) looking to identify and rank the key consumer concerns that prevent people buying BEVs today. The results are shown in Figure 4, and highlight the critical importance of vehicle price, driving range and access to charging infrastructure. Recent research in the USA shows that, among those who have considered buying an electric vehicle, but have not, the lack of charging stations is the main reason why (19). This work also found that private charging stations are just as important: in the USA nearly 80% of electric vehicle owners charge their vehicles at home, and almost 15% at work, with the rest at public stations.

Fig. 4.

Perceived concerns related to the purchase of BEVs by country (Adapted from (13))

Perceived concerns related to the purchase of BEVs by country (Adapted from (13))

5.2 Vehicle Price, Ownership Cost, Range and Fuelling Infrastructure

Vehicle range and fuelling infrastructure can be considered together, since, particularly for BEVs, the further the driving range between recharging, the less concern there is about not being able to find a suitable charge point. However, Mark Reuss, GM President, believes that: “Just as demand for gas mileage doesn’t go down when there are more gas stations, demand for better range won’t ease even as charging infrastructure improves. People will still want to drive as long as possible between charges” (19). The BEV price is also strongly linked to its range, since, for a given battery chemistry, the vehicle range depends upon the size (capacity) of the battery (amongst other things), which impacts its cost.

5.2.1 Vehicle Price and Ownership Cost

Starting with the vehicle price and operating cost, Bloomberg New Energy Finance have looked at the trend in battery pack pricing, which shows a strong rate of reduction from around US$1000 kWh–1 in 2010 to US$200 kWh–1 in 2017 (20) and then US$156 kWh–1 in 2019, as shown in Figure 5.

Fig. 5.

Battery pack price reductions and forecast future trend (20)

Battery pack price reductions and forecast future trend (20)

There is a rule of thumb in the BEV industry that when battery pack prices reach around US$100 kWh–1, which BNEF forecast will be around 2024, the price of a BEV will be approximately the same as a similar ICE-powered vehicle. Therefore, the price of BEVs is going in the right direction, and at a good rate. FCEVs are relatively expensive at present (for example, the Toyota Mirai retails for around US$58,500) since only a few thousand FCEVs are sold annually, so mass production practices and supply chain economies of scale have not yet been brought to bear. It is clear that the prices of both BEVs and FCEVs will reduce significantly going forward, as more of them are made and sold.

The operating costs of ZEVs are also important, and here there is more data for BEVs than for FCEVs. A study in the USA found that most BEV owners report their average cost of operation to be about one-third of that paid by the owners of gasoline-powered cars (19). And while most private owners tend to pay more attention to the initial vehicle purchase price, fleet owners focus strongly on lifetime costs (maintenance, fuel and ancillaries) because they want to know exactly how much they will be spending over the time they own the vehicle. BEVs, because of their low fuel (electricity) costs and relative simplicity (uncomplicated motors, fewer moving parts) are cheaper to own and maintain than their conventional, ICE-powered counterparts. A recent report from New York City’s fleet management agency analysed fuel and maintenance costs for 1893 vehicles of its 9196 light-passenger vehicles. It found servicing costs with all-electric vehicle models were significantly lower than for gasoline, hybrid, and plug-in hybrid models (21). Figure 6 summarises the nine year TCO of a typical BEV, hybrid and gasoline car from their fleet, which contains 149 Nissan Leaf, 1131 Toyota Prius and 62 Ford Fusion vehicles. The study found that, despite the higher initial purchase price of the BEV and its associated charger, its TCO was slightly lower than the hybrid electric vehicles (HEV) and significantly below that of the gasoline vehicle, due to its much lower fuel and maintenance costs. In fact, in this study, the operating costs of the BEV were just 22% those of the gasoline car.

Fig. 6.

Total cost of ownership of BEVs, HEVs and gasoline cars operated by New York City’s fleet management agency over nine years (21)

Total cost of ownership of BEVs, HEVs and gasoline cars operated by New York City’s fleet management agency over nine years (21)

There are fewer studies on FCEV operating costs, but the expectation is that the maintenance costs will be similar to those of BEVs, since the electric drivetrains are very similar. One critical parameter in the TCO calculation for BEVs and FCEVs is the cost of the electricity and the hydrogen. Electricity costs vary significantly around the world, and even across Europe, where, for example, domestic electricity costs €0.17 kWh–1 in the UK and €0.30 kWh–1 in Germany. These differences significantly impact the operating cost of BEVs as a function of geographical location.

Hydrogen is relatively expensive today, around US$10 kg–1 at the pump in the US and €10 kg–1 in Europe, with 1 kg being typically enough for around 70–80 miles of driving. Figure 7 shows the current production cost of hydrogen via various routes, with the cost from steam reforming of natural gas with carbon capture and storage (to ensure the hydrogen is low carbon) falling in the range US$1.50–2.80 kg–1, with the production cost of hydrogen from renewables being much higher, from US$3.00–7.50 kg–1 (22). A recent report from Bloomberg New Energy Finance projects that renewable hydrogen costs in advantaged areas (for example those with plentiful sunshine for solar power generation) may fall to as low as US$1.40 kg–1 by 2030 (23). While the ultimate net zero compliant target is to make ‘green’, zero carbon hydrogen, i.e. using electrolysis powered by renewable electricity, in many parts of the world ‘blue’ hydrogen, made using advanced CH4 reforming with CCUS, will be significantly cheaper in the short to medium term, making it a more economically attractive option, while still having a low carbon footprint. To manage the costs associated with the energy transition it is likely that blue hydrogen will be used extensively while the cost of green hydrogen comes down to an economically acceptable level. For example, the Committee on Climate Change’s Net Zero report for the UK Government forecasts that around 80% of the UK’s hydrogen will be blue in 2050, with the 20% balance being green (4).

Fig. 7.

Production cost of hydrogen via various routes (22)

Production cost of hydrogen via various routes (22)

Taking an intermediate hydrogen production cost of US$2 kg–1 would likely result in a price at the pump of around US$4.50 kg–1 (€4.10 kg–1 at November 2019 exchange rates) on the 2030 timescale, once the costs of compression, storage and distribution of hydrogen at scale are added. Based on these assumptions, Table II shows the fuel cost of cars powered by a gasoline engine, a battery and a fuel cell travelling 10,000 miles a year in the UK and Germany, in 2020 and 2030.

Table II

Estimated Annual Fuel Cost of Cars Powered by a Gasoline Engine, a Battery and a Fuel Cell in the UK and Germany, in 2020 and 2030

Application UK 2020 UK 2030 Germany 2020 Germany 2030
Gasoline car €1540 €1386 €1465 €1318
Battery electric car €442 €408 €780 €720
Fuel cell car €1250 €482 €1250 €482

Table II shows that the BEV has the lowest annual fuel cost in 2020, in both the UK and Germany, with the FCEV second and the gasoline car having the highest fuel expenditure. Indeed, the BEV has almost half the fuel cost of the gasoline car in Germany, and around 30% of the gasoline fuel cost in the UK. In 2030, the ranking of fuel cost remains the same in the UK (gasoline > FCEV > BEV), but the FCEV hydrogen cost is much closer to the BEV charging cost as a consequence of the projected reduction in hydrogen price on this timeframe. In contrast, in 2030 in Germany the FCEV has the lowest annual fuel cost, due to the anticipated reduction in hydrogen price, and because domestic electricity is significantly more expensive in Germany than in the UK. Of course, electricity prices will change in future, as the grids evolve, but this analysis gives a directional perspective based on today’s prices.

It is expected that governments will tax electricity and hydrogen as the proportion of BEVs and FCEVs on the road increases, to cover the lost revenues from diesel and gasoline taxation, so projections on the future TCO of BEVs and FCEVs are complicated by this.

5.2.2 Vehicle Driving Range

In 2018 the average BEV could travel around 225 km (140 miles) between charges; as we move into the early years of the 2020s this will increase to around 400 km (250 miles) or so by a combination of higher energy density battery materials and the use of larger batteries (see for example Figure 8). This increased range is expected to reduce BEV range anxiety for people considering a BEV purchase.

Fig. 8.

Estimated real-world driving ranges of incoming BEVs. Quoted NEDC and World Harmonised Light Vehicle Test Procedure (WLTP) ranges have been converted to estimated real-world ranges using: NEDC to real-world factor 0.6; WLTP to real-world factor 0.77. Source: public disclosures and analysis by author

Estimated real-world driving ranges of incoming BEVs. Quoted NEDC and World Harmonised Light Vehicle Test Procedure (WLTP) ranges have been converted to estimated real-world ranges using: NEDC to real-world factor 0.6; WLTP to real-world factor 0.77. Source: public disclosures and analysis by author

As discussed elsewhere in this journal, one of the main development targets of ongoing battery materials research is to increase the energy density of the cathode, to increase vehicle range. Over the next few years the industry will see moves from nickel manganese cobalt (NMC) 532 (i.e. around 50% Ni, 30% Mn and 20% Co) and NMC622 to NMC811 – each new generation increases the Ni content of the cathode, which is the component principally responsible for the energy density at current voltage windows. We will also see further evolution in the nickel cobalt aluminium (NCA) battery chemistries used by Tesla and others. NMC811 also has a significantly reduced level of Co. The trend to low Co loadings is partly driven by concerns about Co availability, sustainability and future pricing, and also by the need to continue to increase the Ni content to enable higher energy density. Beyond this, the widespread introduction of solid-state battery technology is expected as we move into the 2030s, which could result in a significant further increase in vehicle range for a given battery weight and volume, as well as potentially increasing battery safety since the solid state electrolytes will not be flammable, unlike the current organic liquid based electrolytes.

FCEVs can already travel around 400 miles between refuelling (24), and this can be increased by increasing the size of the on-board hydrogen tank, and by the expected increases in vehicle and fuel cell efficiency going forward. However, the hydrogen refuelling infrastructure is less well developed than the charging infrastructure, which is one of the factors currently limiting the penetration of FCEVs.

5.2.3 Vehicle Fuelling and Charging Infrastructure

The development of the BEV charging infrastructure is already well underway, with over 175,000 public charge points in place across Europe in November 2019 (see Figure 9) (25) including more than 21,000 in the UK. The expectation is that most passenger car charging will occur overnight at home and at the workplace (at slow charging rate), which limits the requirement on the number of public chargepoints. The EU Alternative Fuels Infrastructure directive sets a target of one public charging point for every 10 EVs, which implies that a Net Zero Europe would need up to around 20 million public chargepoints, assuming a similar size vehicle parc as that today (for example the natural growth in the fleet from now to 2050 is balanced by an increase in shared mobility), and that 80% of EU passengers cars are powered by batteries, with the balance being FCEVs. From the 2018 number in Figure 9 below (the last full year for which there is data), this would represent a Compound Annual Growth Rate (CAGR) of around 16.8% between 2018 and 2050. Angela Merkel, the German Chancellor, recently said that she wants to have one million public charge points in Germany by 2030, up from around 21,000 today (this would represent a CAGR of around 38%). Based on the EU Directive target, this would be enough to charge around 10 million vehicles, a significant proportion of the number of cars on Germany’s roads (which is around 47 million today).

Fig. 9.

Growth in the number of public charging points in Europe (25)

Growth in the number of public charging points in Europe (25)

On the FCEV side, a number of governments have set formal targets for both the number of FCEVs on the road and the number of hydrogen refuelling stations (HRS) to enable this (see Table III). For example, China intends to have over one million FCEVs on its roads in 2030, supported by over 1000 HRSs. Last year Chinese FCEV subsidies totalled US$12.4 billion (26), and China is cutting subsidies to BEVs and PHEVs to focus on developing other clean options such as hydrogen. In addition, China has deployed more renewable energy than any other country but its utilisation is relatively low, opening the possibility of using some of this electricity to generate hydrogen via electrolysis, to drive elements of a hydrogen-based economy, including FCEV-based transportation.

Table III

Government and State Targets for the Size of the FCEV Fleet and Number of Hydrogen Refuelling Stations

Country or state and target count Today 2020 2025 2030
Japan HRS 90 160 320 900
Japan FCEVs 2000 40,000 200,000 800,000
China HRS 30 >100 >300 >1000
China FCEVs 1500 5000 50,000 >1,000,000
South Korea HRS 20 310 (2022) 520
South Korea FCEVs 16,000 1,800,000
California HRS 35 94 200
California FCEVs 23,000 (2021) 47,200 (2024)
France HRS 20 100 (2023) 700 (2028)
France FCEVs 5200 (2023) 36,000 (2028)
Germany HRS 43 100 400 (2023) 1000
UK HRS 14 31

Both Japan and Korea also have broad government-driven strategies based on hydrogen, to reduce their heavy reliance on imported oil, as well as to meet their GHG reduction commitments and generate further growth opportunities for their automotive industries. The three FCEV leaders today are Toyota, Honda and Hyundai.

South Korea’s Ministry of Trade, Industry, and Energy announced in June 2018 that along with private entities it would invest US$2.2 billion through public-private partnerships to speed up development of the FCEV ecosystem in the country by 2022 (27). The government plans to use subsidies to reduce the cost of FCEVs to around US$25,000 by 2025, around half the current price, and to reduce the market price of hydrogen to US$2.50 kg–1. In addition, Hyundai has announced plans to invest US$6.5 billion in FCEV production facilities and related research and development activities by 2030 to produce 500,000 FCEVs in 2030 (28). The South Korean government aims to generate US$36 billion worth of added value a year and create 420,000 new jobs in the market by 2040.

6. Vehicle Refuelling Rates

Another important comparison between BEVs and FCEVs is their respective refuelling rate, as shown in Table IV. FCEVs can refuel in around five minutes, corresponding to an energy input per second of around 4 MW which, while slower than the 20 MW typical of gasoline and diesel fuelling, is much faster than that of BEVs, where even Tesla superchargers can only deliver a maximum rate of 0.12 MW. The introduction of ultra-fast chargers is just starting in Europe and North America, with a maximum refuelling rate of 0.35 MW, still a factor of 10 slower than fuelling a FCEV with hydrogen. These differences in fuelling rate are particularly important for some applications, for example high utilisation fleet vehicles and vehicles which do a lot of long distance driving (and heavy commercial vehicles).

Table IV

Comparison of Fuelling Rates of ICE, BEV and FCEV Cars

Fuel or charging technology Fuelling rate, MW
Diesel or gasoline 20
H2 fuel cell 4
BEV current technology (charge car in ~30 min to 6 h) 0.007–0.12
BEV incoming ultra fast charging (~80% charge in 15 min) 0.35

7. Raw Material Use and Recycling

There are challenges in both the BEV and FCEV supply chains. For BEVs there are some concerns around Co availability and the ethics around some mines in the Democratic Republic of Congo, where around 50% of the world’s Co is mined. In addition, the projected increases in BEV penetration will likely lead to supply chain pressure on commodities such as Ni (which is a key component in the battery itself) and copper (which is used to move electrons around on the vehicle, and throughout the charging infrastructure), which will put upward price pressure on BEVs. The FCEV supply chain is not well developed today because vehicle volumes are so low, so there is work to do to build the volumes required to support this technology going forward, for example around the fluoropolymer and hydrogen tank components. However, one of the most expensive fuel cell constituents, platinum, already has a highly developed supply chain, and there is plenty of Pt above ground that will be accessible via autocatalyst recycling.

On recycling, the importance of developing cradle‐to-cradle supply chains for future technology has never been greater. There is a legal imperative for vehicle OEMs to ensure their vehicles are extensively recycled, and there are components of high value (and relative scarcity) in both FCEV membrane electrode assemblies (MEAs) and BEV batteries, so it is essential that effective recycling loops are set up going forward. Neither FCEV MEAs nor BEV batteries are recycled to a large extent today, and optimised processes do not exist for either option, but work is ongoing to develop such processes.

8. Projections of the Future Passenger Car Powertrain Mix

A number of factors will determine the proportion of BEVs and FCEVs in the future powertrain mix, with different countries, regions, OEMs and consumers making different choices. There is broad consensus, however, that BEVs are likely to dominate the passenger car ZEV sector, based on their relatively low cost and TCO, the rapidly growing charging infrastructure, the increased range of incoming BEVs and the fact that all major OEMs are bringing attractive BEVs to market over the coming years (and most OEMs also have fuel cell vehicles in small scale production (Honda, Hyundai and Toyota) or have fuel cell programmes in advanced stages of development). FCEVs are likely to play a role in the high mileage, high utilisation end of the passenger car and light commercial vehicle sectors, where their range and refuelling time advantages over BEVs are attractive.

There are many views of the rate at which the global powertrain will shift from the ICE to electrification (BEV and FCEV). LMC, an automotive global forecasting and market intelligence provider, has recently published its view of the evolution of the global passenger car powertrain out to 2050. Their base case scenario (Figure 10(a)) reflects their current “most likely” view of progress in technology, policy and cost, and they see BEVs with the major share in the ZEV space with over 40% of global car sales by 2050. FCEVs, helped by major growth in renewable electricity generation, become significant by 2035, exceeding 20% of global sales by 2050. Hybrids, though squeezed by ZEVs, remain important in some markets, including Japan, and make up around 20% of global vehicle sales in 2050, with the 2050 ICE sales dominated by India.

Fig. 10.

LMC projected future global powertrain share of new sales out to 2050: (a) base case; (b) progressive case

LMC projected future global powertrain share of new sales out to 2050: (a) base case; (b) progressive case

LMC’s “Progressive” scenario (Figure 10(b)) is based on increases in public and political pressure to get the world to act more rapidly to mitigate climate change, leading to more aggressive decarbonisation policies and faster adoption of BEVs and FCEVs. Within this scenario, ICE-only sales cease in the mid-2040s and ZEV sales reach over 90% of demand by 2050, with BEVs accounting for over 60% of global sales, and FCEVs around 30%.

Even this “Progressive” case does not represent a net zero scenario globally, since this would require sales of ICEs, HEVs and PHEVs to stop before 2040, and this scenario still has ICE-containing powertrains making up over 40% of global sales in 2040. However, it could be consistent with a scenario in which Europe moves to net zero in 2050 with the rest of the world following behind and achieving net zero just after 2060.

9. Commercial Vehicle Market

As outlined above, CO2 legislation for commercial vehicles is becoming stricter in all the major economies, and on top of the CO2 regulations, California is planning to introduce a zero emission vehicle mandate as part of its Advanced Clean Trucks regulatory package. By 2030, this will require 15% of Class 7 and 8 trucks (i.e. vehicles over 11.8 tonnes) sold in the state to be zero emission. While batteries are expected to be the technology of choice in the lighter segments, fuel cells are becoming seen as the most likely solution to decarbonise the larger trucks. As in the passenger car sector, governments planning net zero commitments will need to transition their commercial vehicle fleets from diesel to electricity and hydrogen as they move through the 2030s, to ensure a zero emission fleet by 2050.

OEMs are beginning to position themselves for this new reality; for example, Daimler Trucks recently announced that they plan for all new trucks and buses in the triad markets of Europe, Japan and the North American Free Trade Agreement (NAFTA) to be CO2-neutral when driving by 2039 (i.e. tank to wheels) (29). They plan to achieve this using a combination of BEV and FCEV, with battery electrics in series production by 2022 in all core regions and hydrogen fuel cell-based series production vehicles by the end of the 2020s. Daimler Truck AG and the Volvo Group, two leading companies in the commercial vehicle industry, have signed a preliminary non-binding agreement to establish a new joint venture to develop, produce and commercialise fuel cell systems for heavy-duty vehicle applications and other use cases in the second half of the 2020s. Daimler will consolidate its current fuel cell activities in the joint venture and the Volvo Group will acquire 50% in the joint venture for approximately €600 million (30).

Cummins are also investing in both battery‐based powertrain technology and hydrogen and fuel cells, including acquiring a US$290 million controlling stake in Hydrogenics, a leading fuel cell and hydrogen production technologies provider (31). CNH Industrial have entered into a US$250 million strategic and exclusive heavy-duty truck partnership with Nikola Corporation (32), pioneers in the introduction of zero emission heavy duty trucks powered by hydrogen fuel cell and battery technology. The deal with CNH gives Nikola access to the European commercial vehicle market, as well as to IVECO’s global manufacturing and sales network. In addition, Nikola now has Nel (electrolysis) and Hanwha (solar energy) on board to develop a clean H2 infrastructure to power these fuel cell vehicles, where conditions allow, supporting the moves towards net zero.

TCO is the critical factor in the long-haul truck sector. Recent analyses by Cummins (33) and AVL (34) have shown that BEV trucks are not viable for this sector due to the high cost, size and weight of batteries for the required range (their weight would reduce payload) and the relatively long recharging time for such large batteries (which would reduce vehicle utilisation significantly). These studies show that the FCEV solution is strongly preferred due to the long range, rapid refueling times and overall TCO. A hydrogen price of €3.50–5.00 kg–1 is estimated to lead to TCO parity even with today’s diesel-based trucks once such FC trucks are made in significant volumes (100,000 or so); as outlined earlier, the hydrogen price is expected to drop to around €4 kg–1 by 2030.

In the medium duty distribution truck sector, where driving ranges are lower than in the long‐haul space, BEVs are expected to play a significant role, and for some such distribution applications BEVs already have a lower TCO than current diesel trucks. CARB estimates that the TCO of battery trucks will be lower than diesel trucks by 2024 for many local truck applications (35). They also project that FCEVs will approach the TCO of diesel by 2030.

The development of the fuelling infrastructure for zero emission commercial vehicles is generally regarded as an easier proposition than that for passenger cars, since many commercial vehicles (especially buses and distribution trucks) return to a depot overnight. For BEV-based vehicles this requires charging infrastructure at their home depots and along the parts of the strategic road network along which they operate, for cases where top-up charging away from the depot is required.

For longer distance buses, coaches, and medium and heavy commercial vehicles, the fuel cell powertrain is expected to be widely employed, requiring HRSs at home depots and along the strategic road network. Depot-based HRSs for centralised refuelling have the advantage of increased utilisation, reducing the cost of the hydrogen delivered. A recent report from the Hydrogen Council projects that the cost of hydrogen refuelling infrastructure per vehicle should ultimately drop to below the cost of the BEV recharging infrastructure due to the significant economies of scale available from increasing the size of the distribution network and the introduction of larger retail stations (36). Their analysis led them to conclude that the cost of investment per kilogram of pumping capacity from a HRS will decline roughly 70% over the next 10 years, from about US$6000 for a small station in 2020 to an estimated US$2000 for a large station in 2030. Such a cost trajectory further increases the attractiveness of the hydrogen fuel cell solution for large and longer distance commercial vehicles, since it significantly reduces the TCO of these vehicles.

There are far fewer projections of the future uptake of zero emission commercial vehicles than there are for passenger cars, but it is clear that the commercial vehicle sector needs to develop and implement zero emission vehicles rapidly to support broader decarbonisation initiatives and, particularly, moves to net zero. KGP, a consultancy that provides services to the automotive and related industries worldwide, has developed a “2°C Scenario” for the commercial vehicle market (Figure 11) (37), projecting that the sales of “Electric” commercial vehicles, i.e. those powered by BEV and FCEV, would need to increase from around 87,000 in 2019 to over one million per year by 2030, to be on a trajectory to enable the GHG emissions from the commercial vehicle sector to be aligned with the Paris Agreement’s aim of limiting the global temperature increase due to GHG emissions to 2°C above pre-industrial levels. This level would correspond to around 25% of new sales of commercial vehicles globally.

Fig. 11.

KGP projected future global powertrain share of new commercial vehicle sales in the IPCC 2°C scenario, thousands. CNG = compressed natural gas; LNG = liquified natural gas; BG = biogas. Reproduced with permission from (37)

KGP projected future global powertrain share of new commercial vehicle sales in the IPCC 2°C scenario, thousands. CNG = compressed natural gas; LNG = liquified natural gas; BG = biogas. Reproduced with permission from (37)

The recent report from the IPCC (2) recommends that the target temperature increase should be at or below 1.5°C, implying that a faster rate of uptake of zero emission commercial vehicles will be required. Approaches to increase ZEV penetration include increasing the stringency of CO2 tailpipe regulations, and introducing mandates for ZEV fleet levels (such as those proposed within the Advanced Clean Trucks rule by CARB). Interestingly, 30 businesses including Nestle and Unilever recently signed a letter to the new European Commission president Ursula von der Leyen and new EU climate chief Frans Timmermans, calling for legally binding zero-emission truck and van sales targets for 2025 and 2030 (38). They pointed out that these sales targets need to be ambitious, to drive a huge increase in the supply of zero-emission vehicles compared to a business-as-usual scenario, and to put Europe on track to meeting its 2030 climate targets. The businesses believe that binding sales targets will accelerate the uptake of zero-emission vehicles, make air in cities cleaner, put European vehicle-makers at the forefront of innovation while at the same time making Europe less dependent on oil imports. The signatories also say that the EU’s 2030 emissions reduction target must be increased to 55% and the bloc should go climate-neutral by 2050; the latter is the target already proposed by the European Commission.

Overall, therefore, the commercial vehicle sector is becoming increasingly aware of its need to develop zero emission vehicles to play a major role in the decarbonisation of road transport, and extensive work is underway to develop and bring such vehicles to market. Governments and regulators have a significant role to play in creating the right policy framework to drive the initial introduction of such vehicles into the marketplace, and then to encourage their further uptake to enable net zero and air quality targets to be achieved.

10. Summary

The demand for cleaner urban air and massive reductions in CO2 and other GHG emissions is increasing both from the public and from regulators and governments in many countries and regions. Net zero GHG targets have been set and legislated in several geographies, and more are clearly going to follow in the coming months and years. Transportation is currently a major emitter of criteria pollutants (including CO, hydrocarbons, NOx and PM) and of CO2, and the decarbonisation of this sector requires the transition from ICE‐powered vehicles to battery electric and fuel cell electric zero emission powertrains. Of course, the minimisation of the carbon footprint of such vehicles is contingent on the electricity and hydrogen used to fuel them being low or zero carbon. In the case of BEVs this means the electricity grid needs to be decarbonised, and this is occurring at good pace in many countries, accelerated by the ongoing reductions in the cost of renewable energy derived from, for example, solar and wind. For FCEVs it means decarbonised electricity to generate green hydrogen by the electrolysis of water, and the addition of CCUS technology to advanced reforming plants, to convert CH4 into blue (low carbon) hydrogen. The low carbon hydrogen infrastructure and distribution network will constitute part of the transition towards a broader hydrogen economy in many countries, supporting moves to net zero across industry, power generation (including seasonal energy storage to enable increased renewable power generation) and heating for buildings, as well as transportation.

The decarbonisation of the passenger car sector will be driven by rapid uptake of BEVs, which will occur as their purchase costs continue to fall, their driving range continues to increase, and the required charging infrastructure is rolled out worldwide. BEVs are also expected to play a significant role in urban bus and distribution truck applications. FCEVs are expected to dominate the long haul trucking segment as it decarbonises, due to their cost, weight, range and charging time advantages over battery-based technology. They will also likely play a role in inter-city buses and distribution trucks, and in larger passenger cars and sport utility vehicles (SUVs) for applications and customers requiring a long driving range and rapid refuelling.

There is no doubt that net zero targets at the state, country and regional level will be challenging to meet on the 2050 timeframe recommended by the IPCC, but the surface transportation sector is developing and introducing the technologies to enable this. As long as governments and regulators put in place an appropriate set of policy measures and incentives to encourage the early implementation and subsequent mass uptake of zero emission vehicles, the car, van, bus and truck segments will make a huge contribution to global moves towards decarbonisation and the development of net zero economies worldwide.

By |2020-07-01T08:22:47+00:00July 1st, 2020|Weld Engineering Services|Comments Off on Future Regulatory, Market and Technology Trends in the Global Passenger Car and Commercial Vehicle Sectors

Academy comments on government’s economic recovery plan

Today, the prime minister has set out the first steps in the strategy to rebuild Britain and fuel economic recovery across the UK. In response, Professor Sir Jim McDonald FREng FRSE, President of the Royal Academy of Engineering, says:

“The Prime Minister has set out his ambition to rebuild our economy. It is critical that the UK has a clear plan for recovery. While the pandemic has exacted a heavy toll, it also provides an opportunity for positive disruption. Engineers have the skills, insights and ingenuity to help tackle many of these challenges in ways that optimise efficiency, economy, safety and reliability – and they have been central to the pandemic response, from manufacturing ventilators in record time to building the Nightingale hospitals.

“We strongly support the drive to elevate the UK to be a science and engineering superpower. Engineering will be central to the success of the proposed radical innovation agency, providing the essential connection between research and innovation to enable technological and commercial breakthroughs. Such a funding mechanism will require cultural change but could address the UK’s historic under-investment in innovation, unlock positive disruption and enable step changes in technology that could reverberate far across society.

“Net Zero is an extremely tough but necessary target, and the future of the UK’s decarbonisation and path to net zero is contingent on key decisions made by the government during this parliament. Three decades is a very short time to completely renew, upgrade, install and secure entire parts of the UK’s national infrastructure but if government is willing to take a truly holistic view of the system then the engineering community stands ready to deliver on the promise and potential of decarbonisation.”

Notes for Editors

The Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone.

In collaboration with our Fellows and partners, we’re growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public.

Together we’re working to tackle the greatest challenges of our age.

For more information please contact: Victoria Runcie at the Royal Academy of Engineering Tel. 0207 766 0620; email: victoria.runcie@raeng.org.uk

By |2020-06-30T14:34:08+00:00June 30th, 2020|Engineering News|Comments Off on Academy comments on government’s economic recovery plan

Engineers map out a route to more sustainable living places

National and local planning policies must be aligned around a common sustainability agenda for both housing and infrastructure, according to a report published today by the National Engineering Policy Centre, led by the Royal Academy of Engineering. The report, which was delivered in partnership with the Infrastructure and Projects Authority, says that the planning system must be demystified and stakeholders empowered in order to unlock the potential benefits for society.

Read the report here

The current housing crisis provides a real opportunity for change in both the quality of living places and the scale of housing delivery in the UK, says the report, but the complexity of the housing problem demands a systemic approach. It is estimated that the UK needs 300,000 new properties a year to meet current demand, with one million homes projected for the Oxford-Cambridge Arc corridor alone.[1] Together with the imperative of a legal target for net zero greenhouse gas emissions by 2050, the urgent requirement for more housing can be used to drive policy changes that will make the places where we live, work and play more sustainable. This can be done if the social, environmental and governance issues between planning, housing and infrastructure are better understood and people have the knowledge and tools to collaborate in finding workable solutions.

Illustration mapping out the housing system

Using a participatory systems approach, engineers and professionals representing the multiple disciplines across the system of housing, planning and infrastructure, worked together to develop a shared understanding of the current system of the process. Engineers worked in collaboration with economists, planners, sociologists and community leaders to provide an independent, big picture view of the whole process. Together they created a detailed map that captured challenges and identified opportunities for change. The report identifies key elements of the system and how they impact and interconnect with one another, and pinpoints areas where change can be most effective.

The key leverage points for positive change include:

  1. Encouraging the development of a sustainability agenda to support progress towards the target for net-zero greenhouse gas emissions to catalyse a coherent cross-government plan for housing, infrastructure and placemaking. This agenda would call for better integration between national and local planning policies for delivering places. At a local level, it would mean that development frameworks and local plans are aligned with this national sustainability agenda.
  2. Facilitating support for local planning and better masterplanning to enable planning across local authority boundaries as well as efforts to level up by addressing regional disparities in productivity and access to social infrastructure.
  3. Providing a flexible funding model to enable holistic business cases for place that can be administered nationally or locally. These would account for factors that enable high-quality developments, meet demands for public services and actively engage residents in delivering places.
  4. Providing technical and financial support to planners in local authorities to address internal barriers to delivery. This includes resources for increasing the number of staff and providing technical and administrative capacity for existing staff.
  5. Harnessing the power of data sharing to improve access to information about the planning process. This would include platforms for digital collaboration that can enable meaningful interaction and communicate the value of high-quality development to existing communities as well as empower those who are unable to access the planning process.

Tim Chapman FREng, Fellow of the Royal Academy of Engineering, Director at Arup and Chair of the Sustainable Living Places Working Group, said:

“While there are no ‘silver bullets’ to solve the UK’s housing crisis, we hope this report inspires a shared understanding and brings together multiple disciplines and views to tackle the complex system-of-systems of planning, housing and infrastructure. The report shows how a cross-sectoral effort to work with government can succeed in embedding low carbon modes of transport and utilities into place-making and enable real progress in reducing carbon emissions.”


Notes for Editors

About the National Engineering Policy Centre

We are a unified voice for 43 professional engineering organisations, representing 450,000 engineers, a partnership led by the Royal Academy of Engineering.

We give policymakers a single route to advice from across the engineering profession.

We inform and respond to policy issues of national importance, for the benefit of society.

The Royal Academy of Engineering

The Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone.

In collaboration with our Fellows and partners, we’re growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public.

Together we’re working to tackle the greatest challenges of our age.

For more information please contact: Victoria Runcie at the Royal Academy of Engineering Tel. 0207 766 0620; email: victoria.runcie@raeng.org.uk

 

By |2020-06-29T23:01:00+00:00June 29th, 2020|Engineering News|Comments Off on Engineers map out a route to more sustainable living places

Academy welcomes COVID-19 support for university research

The government has announced a package of measures to protect the jobs of highly skilled researchers and technicians working at UK universities. The Business Secretary Alok Sharma announced that research-active universities that have been impacted by the coronavirus pandemic will be able to access long term, low interest loans, supplemented by a small amount of government grants, covering up to 80% of their income losses caused by any decline in international students. A £280million package will also be made immediately available from the government and from UK Research & Innovation (UKRI) to support R&D projects.

Professor Sir Jim McDonald FREng FRSE, President of the Royal Academy of Engineering, says: “We welcome the government’s commitment to the UK university sector, particularly in providing funds to support vital ongoing research and development projects. This will help to compensate for a reduction in income and the impact of the pandemic on R&D partnerships with companies.

“The COVID-19 crisis has thrown into stark relief the vital role that engineering R&D has to play in the UK’s future, not only in responding to current and immediate future challenges of the pandemic, but also in driving the economic recovery, building back better, decarbonising our economy and enabling the nation to pursue its goal of becoming a global science and innovation superpower. We hope that these important near-term stabilisation measures will firm up the foundation to realise the government’s longer-term ambition for a knowledge driven economy.”

The government has also announced that UK Research & Innovation and the National Academies will receive some funds for costed extensions of some grants that were due to finish in the 2020-21 financial year, to help realise the benefits of activities disrupted by the pandemic. The Academy will contact eligible grant holders once details of these arrangements are confirmed.

Notes for Editors

The Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone.

In collaboration with our Fellows and partners, we’re growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public.

Together we’re working to tackle the greatest challenges of our age.

What we do

TALENT & DIVERSITY

We’re growing talent by training, supporting, mentoring and funding the most talented and creative researchers, innovators and leaders from across the engineering profession.

We’re developing skills for the future by identifying the challenges of an ever-changing world and developing the skills and approaches we need to build a resilient and diverse engineering profession.

INNOVATION

We’re driving innovation by investing in some of the country’s most creative and exciting engineering ideas and businesses.

We’re building global partnerships that bring the world’s best engineers from industry, entrepreneurship and academia together to collaborate on creative innovations that address the greatest global challenges of our age.

POLICY & ENGAGEMENT

We’re influencing policy through the National Engineering Policy Centre – providing independent expert support to policymakers on issues of importance.

We’re engaging the public by opening their eyes to the wonders of engineering and inspiring young people to become the next generation of engineers.

For more information please contact:

Jane Sutton at the Royal Academy of Engineering

T: 0207 766 0636

E:  Jane Sutton

By |2020-06-29T13:39:02+00:00June 29th, 2020|Engineering News|Comments Off on Academy welcomes COVID-19 support for university research

Battery Materials Technology Trends and Market Drivers for Automotive Applications

Home > Journal Archive > Battery Materials Technology Trends and Market Drivers for Automotive Applications

Johnson Matthey Technol. Rev., 2020, 64, (3), 287

Introduction

Outdoor air pollution is linked to an estimated 4.2 million deaths each year worldwide (1). Tailpipe emissions from conventional internal combustion engine (ICE) vehicles are a major contributor to urban air pollution, and as such have been subject to ever tighter legislation for decades, requiring increasingly innovative improvements and catalytic emissions controls. We have now reached the point where a move away from the ICE is required to continue air quality improvements, with several countries going so far as banning new purely ICE vehicles in the coming years. This is where EVs will play their part – both pure EV and hybrid systems powered by LIB technologies, as well as fuel cell technologies, are set to see increased uptake and demand as we strive for cleaner air. In this article, we will add to the automotive-focused literature (24) and review what technologies are required to drive the uptake of pure EVs, and what the industry is doing now to respond to consumer requirements as this market rapidly grows.

There are several characteristic battery parameters that it is important to consider and contrast with consumer behaviours and expectations for automotive applications: perhaps most significant, the energy or capacity of the cell equates to the ‘miles in your tank’, and is an area where EVs have lagged behind the ICE in previous years. This is evolving, with the most successful EVs on the market now having an average range of 350 km (5). Range anxiety, equating to energy density, is a major theme for the battery materials industry, with contributions from and innovations required in three areas: the cathode, anode and electrolyte. Cost is also an important factor; as well as the material costs for the active components, analysis has shown that the electrode thickness within the cell is a major contributor to automotive cell costs (6) – materials with increased volumetric energy density are therefore additionally attractive from this perspective. There is also the practical cost benefit afforded by developing systems that can operate at higher voltage cut-offs (7), owing to the usable advantages, towards which multiple cell components can be developed and optimised. Herein, we review one topic of significant industry focus from each area: high-Ni cathode materials, with lithium nickel manganese cobalt oxide (NMC) 811 and beyond being commercialised within the next three years; high energy silicon anode technologies, expected to be at commercial scale in the next three to five years; and solid-state electrolytes, with significant progress expected from the next five years and beyond.

High Energy Cathode Advancements

Whilst the cathode active material technology landscape remains diverse, with no one material that will meet all EV requirements, the general trend for passenger EVs is using high-Ni NMC, and lithium nickel cobalt aluminium oxide (NCA) materials. The layered Li Ni oxide (LNO), has been studied for the past 25 years, ever since the commercial application of the isostructural Li Co oxide (LCO) by Sony, Japan, in 1991; the relative low cost of Ni compared to Co was an initial driver for this work – and continues to be a factor today (812). Until relatively recently, automotive industry uptake was focused on lower Ni NMC variants, such as LiNi1/3Mn1/3Co1/3O2 (NMC 111), and lower energy chemistries such as Li Mn oxide (LMO), and Li iron phosphate (LFP). Tesla, USA, bucked the trend; as an early adopter of higher‐Ni NCA materials, it was ahead in the EV mileage stakes. Now, driven by consumer demand for more range, high-Ni is in vogue – the key for research and industry alike is to innovate-out the technical problems associated with LNO regarding its stability.

LNO tends towards non-stoichiometry, owing to the relative instability of Ni3+ compared to Ni2+, and the similar ionic radii of Ni2+ (0.69 Å) and Li+ (0.73 Å) (12, 13). It has been shown that synthesis conditions are key to prevent the formation of Ni2+ anti-site defects, with near-stoichiometric LNO requiring control of calcination temperature, atmosphere and Li content (12, 14). LNO is also known to undergo several phase transformations on electrochemical cycling; whilst a capacity of over 200 mAh g–1 can be achieved, these transformations lead to significant capacity fade over the first cycles (15). Early research showed the benefits of incorporating relatively small amounts of other metals, most notably Co, Al and Mn, into the structure to impart stability and significantly improve capacity retention. Owing to the isostructural nature of its end members, all compositions in the series LiNi1–x Cox O2 (x = 0–1) can be formed; Co3+ imparts stability by hindering the formation of Ni2+ anti-site defects (16). Conversely, doping Mn into the LNO structure has been shown to detrimentally effect the reversible capacity but to impart thermal stability benefits – a key property for battery safety (17, 18). The beneficial effect of Al substitution at low levels is two-fold: an improvement in capacity retention by minimising detrimental phase transformations and an increase in thermal stability (18, 19). There is, however, a limitation to the amount of Al that can be usefully incorporated into the structure; the addition of high-levels of an electrochemically inactive dopant will result in a reduction in capacity, and Al3+ has been shown to segregate and create localised defects within the lattice, due to the different ionicity of Al–O and Ni–O bonds (20).

This combined work has ultimately led to continued focus on the multiple metal dopant strategies found in NCA and NMC, where greater benefits are observed than in single dopant systems. Whilst not as catastrophic as those in LNO, NCA and high-Ni NMC materials (such as NMC 811) undergo significant structural changes on cycling, which their lower Ni counterparts (for example NMC 622, NMC 111) do not (Figure 1): at high states of charge, a transformation from the second hexagonal phase (H2) to the third hexagonal phase (H3) occurs in high-Ni materials that is associated with c lattice contraction and capacity fade (2123). The addition of dopants to the bulk structure of LNO such as cobalt, manganese, aluminium, magnesium, titanium and combinations thereof has been shown to influence stability by affecting the volume change on cycling associated with the H2/H3 phase transformation (2426).

Fig. 1.

Differential capacity vs. cell voltage of NMC-graphite cells recorded at a 0.1 C-rate (3rd cycle). The peaks are assigned to their corresponding phase transitions with H1, H2 and H3 representing the three hexagonal phases and M the monoclinic one. C6 → LiCx indicates the lithiation of graphite (21) Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 (CC BY-NC-ND)

Differential capacity vs. cell voltage of NMC-graphite cells recorded at a 0.1 C-rate (3rd cycle). The peaks are assigned to their corresponding phase transitions with H1, H2 and H3 representing the three hexagonal phases and M the monoclinic one. C6 → LiCx indicates the lithiation of graphite (21) Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 (CC BY-NC-ND)

Coating strategies have been employed to high‐Ni NCA and NMC systems, providing benefits in two key areas: handling and performance. The handling and processability of high-Ni materials is a well-known challenge, with surface reactivity towards the ambient resulting in the formation of Li hydroxide and Li carbonate impurities, and the resultant propensity of electrode slurries to gel: this creates obvious challenges before materials have even reached the cell (2729). Once in the cell, these surface impurities contribute to resistance growth and side reactions resulting in gassing (30, 31). Moreover, the high-Ni surface itself is known to undergo phase changes upon cycling, with the formation of the rock salt phase Ni oxide also contributing to instability and capacity fade (32, 33). In its simplest sense, the application of an inactive coating such as Al oxide passivates the surface with respect to these undesirable side reactions, creating more benign materials that are easier to handle; but only so much of this type of coating can be applied before either significant capacity loss or resistance gains are observed (34). As such, the move toward active coatings, where the removal of an inherent risk of capacity loss does not limit the amount or depth of coating that can be applied, is very attractive. A notable example in this area is the extensive work by the Sun group, who have developed several generations of active coatings and complex morphologies for high-Ni materials (Figure 2): starting with a core@shell strategy, a low-Ni NMC was applied to the surface of a high-Ni NMC, creating a system that combined a high-energy core with a high-stability surface and building a system that was electrochemically active throughout (35). The drawback of this system was the observation that the shell layer broke away from the core on cycling, due to the mismatched volume changes within the core and shell NMC layers. To counteract this, the group developed a gradient coating strategy, whereby a lattice expansion or contraction mismatch was avoided by creating a continuous region of gradual compositional change, thus removing a core@shell interface (38). The Sun group further extended this work to look at deeper and multi-component gradients and their potential benefits (36, 37, 39). Such gradient systems can be viewed as a sophisticated hybrid between bulk doping and surface coating strategies, helping to mitigate the trade-offs associated with each strategy alone.

Fig. 2.

Development of core@shell and gradient NMC materials: (a) scanning electron microscopy image of Ni-rich core and Mn-rich shell, showing interfacial cracking after cycling, reprinted with permission from (35), Copyright 2005 American Chemical Society; (b) schematic diagram of full gradient material, reprinted with permission from (36), copyright 2012 Springer Nature; (c) electron probe microanalysis (EPMA) line scan of the integrated atomic ratio of transition metals as a function of the distance from the particle centre to the surface for the precursor; and (d) EPMA line scan of the integrated atomic ratio of transition metals as a function of the distance from the particle centre to the surface for the lithiated gradient material, reprinted with permission from (37), copyright 2015 John Wiley and Sons

Development of core@shell and gradient NMC materials: (a) scanning electron microscopy image of Ni-rich core and Mn-rich shell, showing interfacial cracking after cycling, reprinted with permission from (35), Copyright 2005 American Chemical Society; (b) schematic diagram of full gradient material, reprinted with permission from (36), copyright 2012 Springer Nature; (c) electron probe microanalysis (EPMA) line scan of the integrated atomic ratio of transition metals as a function of the distance from the particle centre to the surface for the precursor; and (d) EPMA line scan of the integrated atomic ratio of transition metals as a function of the distance from the particle centre to the surface for the lithiated gradient material, reprinted with permission from (37), copyright 2015 John Wiley and Sons

These gradient systems demonstrate the importance of considering morphology and process alongside composition in materials engineering. Another area of interest is the mitigation of microcrack formation through the control of primary particle shape, size and interfaces; fewer cracks means a more stable cathode electrolyte interface (CEI) layer, alleviating resistance growth and gas-generating side reactions (33, 40, 41). Most recently, this has led to particular interest in single crystalline morphologies, which promise greater long-term cycling stability compared to their polycrystalline counterparts by minimising the number of interfaces where microcracks can occur. The majority of published research in this area has focused on lower-Ni NMCs (i.e. NMC 622 or less), where reduction in gassing has been observed compared to polycrystalline counterparts, albeit at the cost of rate capability (42, 43). This lower Ni focus is in part due to the challenging nature of high Ni synthesis at the typically elevated temperatures required to form single crystalline materials compared to those used to generate polycrystalline materials. There are examples demonstrating similar advantages for a single crystalline morphology with up to 80% Ni content and efforts are clearly growing in this area: single crystalline NMC 811 has been shown to exhibit less gassing than its polycrystalline counterpart during high temperature storage (30). Zhu et al. undertook a broad study looking at NMCs from NMC 111 to NMC 811 prepared by multiple approaches and demonstrated the need to tune synthesis conditions to Ni content (44).

The engineering opportunities to overcome the challenges presented by high Ni materials continue to grow. As the automotive industry strives for higher energy, the drive to increase the Ni content of NCA and NMC type materials is clear – the common theme across the industry is to move from NMC 622 to NMC 811 and toward 90% Ni content to meet energy requirements, but also to reduce the Co content required, due to sourcing and cost challenges. Ultimately, a combination of the strategies reviewed above are required to develop and commercialise materials with a Ni content of 80% and above to meet the energy and stability requirements of the automotive industry.

High Energy Anode Advancements

Aligned with the drive toward higher energy cathode materials, there is a requirement to enhance and optimise LIB anode materials toward greater energy density, improved cycle life, lower cost per kilowatt hour and improved gravimetric and volumetric densities (3, 46). In particular, the use of higher energy cathode materials allows increased ampere hour per geometric area and volume of active cathode which is important to retain realistic active material loadings and thicknesses and achieve battery EV (BEV) cell and pack targets. A commensurate improvement in storable energy per area and volume of anode electrode is therefore also required. Cell manufacturers and original equipment manufacturers (OEMs) are increasingly moving beyond todays natural and synthetic graphite materials (or combinations of these) toward blending graphite with a higher energy density Si or Si oxide component to enhance cell level energy gravimetric and volumetric density (47). Table I illustrates examples of such Si containing materials (48).

Table I

Comparison of Anode Materialsa

Anode material C Si SiOx
Volume change % during lithiation 12 280 160
Lithiated phase LiC6 Li15Si4 Lix Si, Li2O, Li4SiO4
Initial theoretical specific capacity, mAh g–1 372 3579 3172
Typical initial coulombic efficiency, % 90–95 77.5–84 65–95

The high natural abundance of Si and low operating voltage (0.2 V discharging potential compared to Li/Li+) single out Si as a highly promising anode material for LIBs (49). However, Si containing materials as battery anodes exhibit a number of challenges, with the greatest of these being significant volume expansion during the lithiation process (see Table I). Particle cracking or fragmentation, loss of electrical contact, ongoing parasitic reactions between electrolyte and ‘fresh’ surfaces, cell swelling and gassing all contribute to cycle life issues (see Figure 3 and Figure 4) (46). Various approaches can be deployed to address the volume change issue for pure Si anodes, including nano-engineering of the Si electrode structure (nanowires and nanoparticles, formation of secondary agglomerates) along with advanced binder combinations to create a flexible electrode structure (46, 50, 51). The addition of carbon dioxide into pouch cells has also been trialled to limit parasitic reactions (52). Formation of nanocomposites of Si–C via mechanical or chemical deposition processes, addition of other alloying components or the choice of a SiOx material (where first cycle lithiation allows an irreversible reaction creating stabilising LiOx and Li silicate components within the structure) can all bring improvements (50, 53). Incorporation of conductive carbon also addresses the challenge posed by the intrinsic low conductivity of Si containing materials (54).

Fig. 3.

Schematic of the changes occurring at the surface during electrochemical cycling of bulk Si, illustrating how large volumetric changes result in cracking, fragmentation and loss of electrical contact to active material, reprinted with permission from (46), copyright 2017 American Chemical Society

Schematic of the changes occurring at the surface during electrochemical cycling of bulk Si, illustrating how large volumetric changes result in cracking, fragmentation and loss of electrical contact to active material, reprinted with permission from (46), copyright 2017 American Chemical Society

Fig. 4.

Illustration of the evolution of Si particle solid electrolyte interface (SEI) with repeated cycles, reprinted with permission from (46), copyright 2017 American Chemical Society

Illustration of the evolution of Si particle solid electrolyte interface (SEI) with repeated cycles, reprinted with permission from (46), copyright 2017 American Chemical Society

A strategy of blending Si containing materials with existing graphite types is already in progress to achieve moderate capacity increase and lessen volume change, as illustrated by cell level calculations for this approach (for example Si:C 1:3 with capacity of 1100 mAh g–1 by Andre et al.) (3, 47). Table I illustrates an additional challenge present in Si containing anodes in the form of lower first cycle efficiency (FCE) vs. graphite, related to reactions consuming Li between the electrolyte and anode, the formation of the SEI and associated reduction in useful Li inventory in the working cell, reducing effective watt hour per kilogram. Pre-lithiation approaches, where sacrificial Li containing materials are added to the Si anode during electrode fabrication or strategies such as electrochemical pre-lithiation of formed electrodes ahead of cell assembly are possible (55, 56) along with chemical pretreatments ‘artificial SEI formation’ (57, 58). However, these all represent additional steps and cost in a cell manufacturing process, also pre-lithiated materials and electrodes and Si nanoparticles require careful handling due to the reactivity of the materials with moisture and air (48).

Careful optimisation of the liquid electrolyte additives is also crucial to achieve prolonged cycle life and good FCE, with fluorinated additives, especially fluoroethylene carbonate (FEC), showing benefit (59). The discharge and charge voltage profile of Si containing anodes is slightly different to graphite-only examples, leading to reduced chance of Li plating during charging in Si anodes, but typically slightly lower discharge voltage with graphite, thus adjustments to cell balancing and understanding of the operational state of charge window in the usable voltage range are important for full cell (60).

Assessment of the sustainability of changing to Si containing anode components and advanced higher energy cell chemistries is also vital as electrification of the power train advances worldwide (61).

Higher Energy Through Solid-State Electrolytes

A further driver to increase the energy density of cells is to replace existing anode materials with metallic Li. Li metal was used as the first anode material in rechargeable Li-ion cells due to its very high energy density (3860 mAh g–1) and low electrochemical potential (–3.040 V vs. the standard hydrogen electrode). However, numerous challenges prevented its widespread adoption, including low cycle life predominating from issues such as the formation of dendrites and unstable solid-electrolyte interfaces. Recently, there has been increasing investigations into using solid-state electrolytes to mitigate the challenges of using metal anodes, whilst maintaining their advantages.

In addition to potentially enabling the use of Li metal anodes, the evolution to solid state batteries has other advantages to conventional Li-ion cells (62). The primary reason is the displacement of the highly flammable cocktail of organic electrolytes that is used currently. This both reduces the risk of unwanted thermal events in the instance of cell misuse or damage, but it also results in a simpler packaging, further increasing the energy density (63) (Figure 5). In addition, solid state materials could offer increased electrochemical stability windows in comparison to existing organic electrolytes; potentially enabling alternative materials, such as higher voltage cathode materials, to be deployed.

Fig. 5.

What is the advantage in energy density of a cell? Reprinted with permission from (64), copyright 2018 Springer Nature

What is the advantage in energy density of a cell? Reprinted with permission from (64), copyright 2018 Springer Nature

Polymer Gels

The use of polymers as electrolytes in batteries was first pioneered in the 1970s (64, 66). This enables cells with high degrees of safety to be manufactured in various form factors. Polymer-based systems such as polyethylene oxide (PEO), polyvinylidene fluoride (PVDF), polyacrylonitrile and polymethyl methacrylate (PMMA) based electrodes have all been widely studied as polymer electrolytes (67). PEO-based polymer electrolytes have been studied the most due to their advantageous properties including lower cost, ability to solvate a wide variety of ions, relatively high chemical stability and the use of their moderate mechanical strength (~106 Pa) to supress the growth of dendrites (68, 69). However, the low conductivity (~10–7 S cm–1) of the electrolyte systems, due to the crystallinity of the polymer chains, has been a limitation (70). Overall, the general uptake of polymer gel cells has been restricted by their lower energy densities and poor electrochemical stability compared to liquid electrolytes.

All Solid-State Batteries

More recently, researchers have explored a range of solid inorganic materials, which allow ionic mobility through the solid. Numerous classes of these are currently being explored, all possessing different advantages and disadvantages (63, 71, 72). A summary of these are highlighted in Table II.

Table II

Selected Parameters for Key Classes of Solid-State Electrolytes

Type Example composition Ionic conductivity at room temperature (RT), S cm–1 Electrochemical stability to Li
Sulfide Li10GeP2S12 (73) 1 × 10–2 Stable
Garnet Li7La3Zr2O12 (74) 3 × 10–4 Stable
Sodium superionic conductor (NASICON) Li1.3Al0.3Ti1.7(PO4)3 (75) 7 × 10–4 Unstable
Perovskite Li0.34La0.51TiO2.94 (76) 2 × 10–5 Unstable
Lithium phosphorous oxynitride (LiPON) LiPON (77) 6 × 10–6 Stable
Anti-Perovskite Li3OCl (78, 79) 9 × 10–4 Stable
Argyrodite Li6PS5Cl (80) 1 × 10–3 Stable

Researchers have looked to examine inorganic electrolyte materials with high ionic conductivities, such as Li10GeP2S12, which exhibits high conductivity at RT (73). However, sulfide-based solid electrolytes are generally expensive, more challenging to synthesise and are sensitive to moisture, potentially releasing toxic gases. This brings challenges in their handling and subsequent fabrication.

Although most solid electrolytes have been shown to react with Li metal, garnet materials (such as Li7La3Zr2O12 (LLZO)), have shown the greatest stability (74, 75). In addition, they have relatively low costs and a wide electrochemical window (~6 V vs. Li metal) potentially enabling the use of higher voltage cathode materials; and are therefore attracting increasing investigations (74). The cubic phase of LLZO is found to offer greater ionic conductivity than the tetragonal phase. A typical strategy to promote this is to dope elements such as Al, tantalum and gallium into the structure thus stabilising the highly conductive cubic phase at RT (76).

Despite these advantages, a challenge in using LLZO remains its instability in the ambient atmosphere, due to CO2 and moisture (77). This results in increased complexity upon subsequent material handling and processing. Further challenges include poor interfacial compatibility of LLZO with electrodes. To overcome this, methods to increase the wettability of the electrolyte have been explored, such as the atomic layer deposition of Al2O3 to reduce interfacial resistance by the formation of a desirable Li-Al-O layer (73); or alloying Li with other elements (such as Si, Al, Ge) to increase compatibility (72).

In addition to the preparation of materials capable of high levels of Li-ion conductivity, it is vital that these materials can be manufactured at an industrial scale at a reasonable cost. While there has been considerable interest in the use of oxides for an all solid electrolyte, their brittleness and fragility impose new challenges for mass production (78, 80). As a result the scale up of such activities is being explored using a variety of different processing technologies (Figure 6). Mature slurry-based technologies have been shown to provide dense layers using high throughput techniques. However, subsequent high temperature sintering inhibits the co-firing of solid electrolytes and cathode particles.

Fig. 6.

Technology readiness of current solid-state electrolyte processing options: (a) technical feasibility – solid electrolyte fabrication; (b) technical feasibility – cathode composite fabrication; and (c) technology readiness – solid electrolyte fabrication, reprinted with permission from (78), copyright 2019 Royal Society of Chemistry

Technology readiness of current solid-state electrolyte processing options: (a) technical feasibility – solid electrolyte fabrication; (b) technical feasibility – cathode composite fabrication; and (c) technology readiness – solid electrolyte fabrication, reprinted with permission from (78), copyright 2019 Royal Society of Chemistry

When using Li metal as an anode material it is vitally important to prepare dense electrolyte layers in the absences of holes. It has been suggested that a critical relative density of >93% are required to eliminate the formation of dendrites in LLZO electrolytes (79); with short circuits believed to propagate through voids and grain boundaries (81). To obtain highly sintered garnet-based solid electrolytes by conventional sintering techniques, generally high temperatures (>1200°C) and long sintering times (>30 h) are required. Such conditions can result in the decomposition of the solid electrolytes and loss of Li from the structure.

To overcome these challenges, alternative processes such as hot pressing, field-assisted sintering and spark plasma synthesis have been investigated to fabricate the optimal dense ceramic layer (8285). To that end further evaluation of deposition and sintering technologies will be required to provide an economically viable solution.

Beyond Lithium-Ion

There are also multiple technologies (such as Li‐sulfur and Li-air chemistry) that have the potential to deliver significant advances in performance, such as increased energy density (86). For example, Li-S chemistry benefits from the low cost and high abundance of S and an energy density significantly higher than current Li-ion cells (~2500 Wh kg–1) (87, 88). However, these technologies currently suffer from technical challenges that limit their uptake. To fully maximise the benefit of these technologies, it is necessary to overcome the challenges of working with a Li metal anode. The use of solid-state electrolytes is a recent area where people have been exploring with the aim of enabling the technology via anode protection.

Summary

The demand for cleaner air is accelerating and this is giving rise to increased electrification in the automotive drivetrain. There is also a growing acceptance of vehicles with varying degrees of electrification, and this trend looks set to continue. Current concerns for increased energy density to counter consumer’s ‘range anxiety’ are leading to material developments to meet this. In particular, the careful design and manufacturing of cathode materials with high amounts of Ni and anode materials with increasing Si content are steadily improving these key parameters. Furthermore, significant exploration into next generation technologies, such as solid-state electrolytes, opens the possibility of redesigning the cell. While options to the type of material used and their processing remain; the replacement of conventional liquid electrolytes promises to deliver further improvements in energy density as well as other benefits, such as safety performance. These three examples highlight the major trends being investigated and introduced into automotive cells to meet the demands of society.

By |2020-06-29T11:41:57+00:00June 29th, 2020|Weld Engineering Services|Comments Off on Battery Materials Technology Trends and Market Drivers for Automotive Applications

Adaptable Reactors for Resource- and Energy-Efficient Methane Valorisation (ADREM)

Home > Journal Archive > Adaptable Reactors for Resource- and Energy-Efficient Methane Valorisation (ADREM)

Johnson Matthey Technol. Rev., 2020, 64, (3), 298

Following the global trend towards increased energy demand together with requirements for low greenhouse gas emissions, Adaptable Reactors for Resource- and Energy-Efficient Methane Valorisation (ADREM) focused on the development of modular reactors that can upgrade methane‐rich sources to chemicals. Herein we summarise the main findings of the project, excluding in‐depth technical analysis. The ADREM reactors include microwave technology for conversion of methane to benzene, toluene and xylenes (BTX) and ethylene; plasma for methane to ethylene; plasma dry methane reforming to syngas; and the gas solid vortex reactor (GSVR) for methane to ethylene. Two of the reactors (microwave to BTX and plasma to ethylene) have been tested at technology readiness level 5 (TRL 5). Compared to flaring, all the concepts have a clear environmental benefit, reducing significantly the direct carbon dioxide emissions. Their energy efficiency is still relatively low compared to conventional processes, and the costly and energy-demanding downstream processing should be replaced by scalable energy efficient alternatives. However, considering the changing market conditions with electrification becoming more relevant and the growing need to decrease greenhouse gas emissions, the ADREM technologies, utilising mostly electricity to achieve methane conversion, are promising candidates in the field of gas monetisation.

1. Introduction

The tremendous growth of the global economy is directly related to increased energy demand and (currently) high greenhouse gas emissions. Substantial reduction in global emissions is required to minimise environmental hazard and ongoing climate change. Legislations are pushing for energy transition, replacing fossil fuels with alternatives for reduced emissions. Wind, solar and biomass are key-players for the energy future, as depicted in the latest statistics and forecast (1, 2). According to one of the possible energy transition scenarios, to accommodate the increasing energy demands with the least environmental impact, renewable sources will rapidly grow their share in the energy mix, while natural gas is foreseen to maintain a key role during the transition phase (1, 2). However, natural gas contributes to CO2 emissions, with approximately 7 billion tonnes of CO2 being produced on a yearly basis, with approximately 5% of this amount attributed to flaring (Figure 1). This percentage adds to both the environmental problem and to the waste of an important resource, methane (35).

Fig. 1.

CO2 annual emissions from cement, coal, gas and oil and flaring percentage on gas (5)

CO2 annual emissions from cement, coal, gas and oil and flaring percentage on gas (5)

ADREM (EU project Horizon 2020 No. 636820), focused on the development of novel reactor concepts that are capable of converting methane to higher chemicals with a compact, modular and flexible process design. The University of Zaragoza (UniZar), Spain; Delft University of Technology (TU Delft), The Netherlands; and SAIREM, Décines-Charpieu, France, investigated microwave reactor technology for methane non-oxidative coupling (MNOC). Katholieke Universiteit Leuven (KU Leuven), Belgium and Kemijski inštitut in Ljubljana, Slovenia, worked with plasma technology for methane non-oxidative coupling and dry reforming respectively. Ghent University, Belgium, investigated the gas solid vortex reactor (GSVR) for oxidative methane coupling (OCM). In the present paper, we give an overview of the technologies that were developed, the status, the main bottlenecks and the path forward.

2. Technology Breakthrough

2.1. Microwave Non-Oxidative Methane Coupling with Both a Multistage Monomodal Reactor and with a Travelling Wave Reactor

Two different reactor setups were used for MNOC: (i) multistage monomodal, and (ii) travelling-wave. The microwave concept relies on highly energy-efficient selective heating of catalyst since the required heat for the endothermic reaction is directly generated within the microwave-susceptible catalysts or catalytic support. The endothermic reaction occurs only at the (heated) catalytic surface, eliminating possible side reactions and unnecessary pre-heating of the gases. Julian et al. (6), focused on structured reactors, with various monolith configurations and compositions. The structured catalysts have low pressure drop and minimum mass transfer limitations. Methane at ambient conditions was supplied to the heated structured catalyst to produce C2-C10 (Figure 2). Julian et al. (6) reached the optimum performance of 15% methane conversion, with a yield to C2 and C6 equal to 6% for both compounds, comparable to conventionally heated non-oxidative methane coupling. The tailor-made monolith (Mo/ZSM-5@SiC) showed a stable performance of reaction-regeneration for approximately 20 h. The main limitation for continuous operation is coke deposition that deactivates the catalyst and creates hotspots. For TRL 5 validation, an upscaled fully automated system has been successfully tested at the Danish Technology Institute.

Fig. 2.

Multistage monomodal microwave reactor configuration scheme (6)

Multistage monomodal microwave reactor configuration scheme (6)

TU Delft investigated the same chemistry in the travelling-wave microwave reactor concept. In contrast to mono- and multi-mode resonant applicators, the travelling-wave reactor concept has the potential for generating highly uniform microwave heating by avoiding resonant conditions (7, 8). Since the travelling-wave reactor ensures uniformity of the electromagnetic field inside the reactor, it enables energy-efficient operation, with a flexible (in terms of upscaling potential) design. TU Delft has designed and constructed the travelling-wave reactor and has simulated its performance. Also, heating tests with 5 mm beta silicon carbide extrudates, supplied from SiCat-Germany, have been conducted in the fixed‐bed configuration (Figure 3). The microwave heating experimental results showed that uniform temperature distribution can be achieved, with average temperatures of 325–500°C with MW inputs of 60 W and 120 W respectively.

Fig. 3.

(a) Schematic view of the travelling-wave microwave reactor; (b) transient temperature profile. A, B and C represent the temperature measurement points

(a) Schematic view of the travelling-wave microwave reactor; (b) transient temperature profile. A, B and C represent the temperature measurement points

2.2. Plasma Non-Oxidative Coupling of Methane

MNOC was investigated in nanosecond pulsed discharges (NPD). Plasma, a cloud of chemically active species namely radicals, ions and excited molecules, is initiated via (high energy) electron and molecule collisions. These active species can rapidly undergo several chemical reactions to form other products at ambient temperature and pressure conditions. Eventually, the electric energy is channelled into chemical rather than into gas heating, minimising heat losses. Two plasma-assisted process alternatives have been developed and optimised by Stefanidis and co‐workers aiming for: (i) a direct gas conversion to ethylene at elevated pressures without utilising any catalyst (9); and (ii) a stepwise gas conversion to acetylene followed by acetylene-to-ethylene catalytic hydrogenation in the post-plasma zone (10) (Figure 4). Different plasma geometries (co-axial and plate-to-plate) and operating conditions (i.e. pulse frequency, inter-electrode gap and pressure) towards high ethylene yields at relative low energy costs have also been tested. Collectively, in case of serial plasma-catalyst integration and global thermal insulation of the plate-to-plate reactor system, the ethylene energy cost can be as low as ~900 kJ mol–1 C2H4 for ~32% C2H4 yield. Periodic air plasma ignition enables reactor decoking, allowing for extended operating periods (11). The plate-to-plate reactor, unmanned and fully automated has been tested (TRL 5) in Johnson Matthey’s facilities.

Fig. 4.

Hybrid plasma reactor configuration scheme (10)

Hybrid plasma reactor configuration scheme (10)

2.3. Oxidative Coupling of Methane with a Gas-Solid Vortex Reactor

In OCM, methane reacts with oxygen to produce C2 compounds together with carbon monoxide and CO2 in an exothermic reaction. To avoid formation of oxygenates, short and controlled residence times are preferred. In the GSVR, a rotating fluidised bed is obtained by tangential gas injection at high velocities (Figure 5). Centrifugal force counteracts the drag force, resulting in a dense fluidised bed and a higher gas solid slip velocity, increasing heat, mass and momentum transfer and decreasing the gas residence time (12). The gas enters the GSVR through a single inlet and is distributed around the annulus. Gas enters tangentially into the reaction chamber via rectangular slots and then exits the reactor through a central exhaust (Figure 6). The reactor combines the characteristics of plug flow kinetics for the gas phase with continuous stirred tank reactor (CSTR) kinetics for the fluidised bed. High throughputs can be accommodated in a small footprint, leading to an intensified OCM process. However, the high exothermicity of the OCM reaction could potentially make the reactor system hard to control, but also creates opportunities for operation on an ignited branch (13). The high reaction temperature, the high solid velocity and the low space times require catalysts with high attrition resistance, high thermal stability, high activity and suitable size distribution. To this end, a novel catalyst material was developed that combines high activity with excellent mechanical and thermal stability. Catalytic tests in a fixed bed reactor demonstrate a stable methane conversion rate of 100 mmol CH4 kgcat–1 s–1 at 850°C, with a C2 selectivity exceeding 60%. Simulations indicate that for inlet temperature of 520°C and an oxygen-to-methane molar ratio of 1:5, a methane conversion of 55% and a C2 selectivity of 47% can be expected.

Fig. 5.

Schematic representation of GSVR

Schematic representation of GSVR

Fig. 6.

The spark plasma reactor used for dry reforming: (a) reactor design; and (b) photo of the discharge in pure nitrogen

The spark plasma reactor used for dry reforming: (a) reactor design; and (b) photo of the discharge in pure nitrogen

Initial proof-of-concept experiments have verified the potential of this reactor for OCM.

2.4. Plasma Dry Reforming

Dry reforming was evaluated with plasma technology. The system at Kemijski inštitut is a spark plasma reactor, designed such that the inlet tubes act also as electrodes, which enables the introduction of reactant gases directly into the discharge for maximum gas coverage with plasma. The reactor design also allows for the usage of a unique structured porous foam nickel-based catalyst, which was designed at Johnson Matthey, to further convert the energy provided by the electron collisions in plasma. The process was evaluated under different operating conditions:

It was determined that the optimal CH4:CO2 reagent ratio is 2:3, at which 90% methane conversion was reached. The product syngas H2:CO ratio can be tuned by increasing the CH4 content in the feed, however, significant coke generation was observed under such conditions. Coking could destabilise the plasma, so an efficient strategy was developed where coke is removed in situ by periodically applying pure CO2 plasma while maintaining a high duty-cycle.

3. Benchmarking New Technologies

To assess the potential of the reactors that were developed in ADREM, a case study of valorising associated (flared) gas has been simulated. The feed is rich in methane (>95% vol) with a flowrate of 1000 Nm3 h–1. All the cases include pretreatment for sulfur and CO2 removal, while for comparison purposes, the downstream processing follows the conventional approach, with either cryogenic separation (for C2+ hydrocarbons) or methanol loop (for syngas to methanol conversion). The end product consists either of mixtures of products (i.e. ethane/ethylene) or product at low purity (for example, raw methanol). Further purification in centralised units is necessary to reach the required quality.

The specific energy (Table I) of each technology consists of the reactors’ energy demands and the downstream processing (DSP) intensity (the latter being directly related to methane conversion and productivity). The microwave and GSVR technologies have the lowest specific energy consumption, as a result of the upscaled microwave reactor design of SAIREM and the exothermic OCM reaction respectively. The plasma technology is more energy intensive predominantly due to numbering up of the modules in order to accommodate the required flow. The technologies that produce BTX and ethylene would obviously benefit from replacement of the cryogenic separation by energy-efficient and modular alternatives (for example, ethane/ethylene membranes (14) or adsorption based technology) to decrease the energy demand. For the plasma dry reforming, the product syngas enables alternative downstream processing (for example, a methanol reactor), but the high operational pressure of such a design still adds to the overall energy efficiency and complicates the modularity of the plant. However, the modular methanol reactor is already available in commercial scale (3).

Table I

Overview of the ADREM Technologies

Unit Microwave MNOC –UniZar Plasma MNOC GSVR Plasma dry reforming
CH4 conversion mol% 15 35 55 81
Product C6/C2 C2 C2 H2/CO
Yielda mol% 6/6 28 26 NA
Coking % 13 7 0 19
Specific energyb kJ C-mol–1 of product 392.7 1127 603.4 1091.9c
Capital investment High Very high Medium Very high
Ease of scale up Medium Medium Good Medium
DSP cost Very high Very high Very high Very high
Utilities use High High High High
CO2 emissionsd Low Low Medium Low

The capital intensity (Table I) is a function of the conversion and selectivity and the ease of upscale. On one hand, low conversion results in a large recycle flow (due to unconverted methane), and more energy-demanding units. On the other hand the numbering up strategy to accommodate the required throughput implies high capital requirements for all the technologies. The MW reactor with the realised upscaled concept and the GSVR that can accommodate high flowrate, appear to be the most cost-competitive at the present development stage. Collectively, the first step of further development for the ADREM reactors is to improve the reactor performance in terms of conversion and selectivity.

Compared to flaring, for all the technologies the CO2 emissions are low (25–80% decrease, depending on the technology), with the highest CO2 emissions coming from the GSVR reactor (where CO2 is a product) and the lowest emissions coming from plasma dry reforming (where CO2 is the reactant). Applying the ADREM technologies in situations associated with gas flaring in remote locations will have a huge environmental benefit when renewable electricity is available in abundance.

4. Conclusions and Path Forward

During the project, partners have been developing new small scale gas-to-liquids (GTL) technology, where methane is valorised to chemicals. Two of the reactor technologies have been successfully demonstrated in TRL 5 (microwave and plasma). With tighter regulation on greenhouse gas emissions and flaring, there are clear opportunities for the ADREM technologies to find applications. The UniZar reactor has efficiently been upscaled (32x) and the GSVR reactor is designed in such a way that it can accommodate relatively high flowrate. The plasma reactors (both NPD and dry reforming) showed the highest conversions and selectivities, but they still need to improve the upscale strategy.

For further upscaling and demonstration of the technologies, it is required to improve productivity, conversion and mitigation of carbon formation. Different operating conditions (in terms of pressure, temperature, catalysis or reactor geometry) or in situ product separation could potentially enable higher conversions and selectivity and are planned for the next steps of development. Improving the reactor performance will decrease the unit size for each technology and simplify the downstream processing. Downstream processing is an essential point that should be developed and optimised once the selectivity and conversion are improved.

Acknowledgements

The authors wish to thank European Union’s Horizon 2020 research and innovation programme under the grant agreement No 636820.

The Authors


Emmanouela (Emma) Korkakaki is a product development engineer at TechnipFMC. She graduated from the Chemical Engineering Department of the Aristotle University of Thessaloniki, Greece, and holds a PhD in Environmental Biotechnology from TU Delft, The Netherlands. In her current role she investigates sustainable alternatives to conventional petrochemical processes with heat transfer optimisation, decreasing energy requirements and CO2 emissions.


Stéphane Walspurger holds a PhD from the University of Strasbourg, France. In 2006–2007 he contributed to research projects for “Beyond Oil and Gas: The Methanol Economy” with Nobel laureate Professor George Olah and Professor Surya Prakash at the University of Southern California, USA. In the period 2008–2013, as a Scientist at the Energy Research Centre of the Netherlands, he contributed to the scale-up of novel CO2 capture. Since 2014, he has been working on the development of new products to extend TechnipFMC’s technology portfolio and ensures TechnipFMC delivers cutting edge tailored technologies for hydrogen and syngas production to its clients.


Koos Overwater is TechnipFMC’s Vice President Hydrogen Product Line and Technologies, supporting and promoting at corporate level the technology and business development of the hydrogen product line. Koos is located at the TechnipFMC office in Zoetermeer, The Netherlands. Koos is also Vice President New Technologies, responsible for the development of new technologies within the Zoetermeer office. Koos holds a master’s degree in chemical engineering from TU Delft, The Netherlands.


Hakan Nigar received his PhD degree, cum laude, in Chemical and Environmental Engineering in 2017 from University of Zaragoza, Spain. Currently, he works as a Post-Doctoral Researcher at the Process and Energy Department at TU Delft, The Netherlands. He focuses on the two most critical societal challenges, which are environment and energy. He is interested in developing and designing environmentally friendly and energy-efficient chemical processes. He does fundamental research in microwave heating, heterogenous catalysis, adsorption-desorption processes, multiphase flows and mesoscale transport phenomena. Hakan is also experienced in simulation and modelling of multi-physics processes, including electromagnetic waves, fluid dynamics, heat-mass transfer and chemical kinetics.


Ignacio Julian is Senior Researcher at the Institute of Nanoscience of Aragón, Spain. He obtained a PhD in Chemical Engineering from the University of Zaragoza in 2015 and is co-author of more than 20 papers in peer-reviewed journals in this field. His research interests include process intensification devoted to heterogeneous catalysis for light hydrocarbons valorisation, nanomaterials production, multiphase reactors design and modelling, microwave-assisted heating, computational fluid dynamics, membrane technology and adsorption/desorption processes, among others.


Professor Georgios Stefanidis is Associate Professor at KU Leuven, Belgium, with a PhD degree in the same field from Ghent University, Belgium. His research interests revolve around process intensification, mainly by means of alternative energy forms and transfer mechanisms (microwaves, plasma and light). He has been guest editor of two special issues on these topics in the Chemical Engineering and Processing: Process Intensification journal (Elsevier) and he is co-author of more than 40 peer-reviewed journal papers.


Saashwath Swaminathan Tharakaraman obtained his Bachelor of Technology degree from National Institute of Technology, Tiruchirappalli, India, in 2012. He then moved to the Netherlands to start his masters studies at TU Delft. After graduation in 2014, he started pursuing his doctoral studies at the Laboratory of Chemical Technology, Ghent University. Currently he is working on development of catalysts for oxidative coupling of methane.


Damjan Lašič Jurković finished his bachelors and masters degrees in the Chemical Engineering Faculty of Chemistry and Chemical Technology at the University of Ljubljana, Slovenia. Since 2015 he has been employed at the Department of Catalysis and Chemical Reaction Engineering at National Institute of Chemistry, Ljubljana, as a researcher where he continues to work to date after finishing his PhD in 2020. His work focuses mainly on plasma and plasma-catalytic activation of methane, as well as reaction kinetics and reactor modelling.

By |2020-06-25T13:56:11+00:00June 25th, 2020|Weld Engineering Services|Comments Off on Adaptable Reactors for Resource- and Energy-Efficient Methane Valorisation (ADREM)

Electric Vehicles and Their Role in the Energy System

The energy system is rapidly transforming, driven by political, economic, environmental, technological and consumer pressures. These changes include the rise in renewable electricity generation and the use of EVs and substantial further changes will need to take place for the UK to meet its decarbonisation goals by 2050. As the electricity system operator (ESO) for Great Britain, National Grid ESO is responsible for moving electricity safely, reliably and efficiently through the system. Great Britain refers to England, Scotland and Wales excluding Northern Ireland. National Grid ESO operates the electricity system in Great Britain only, its Future Energy Scenarios (FES) publication covers Great Britain in detail and makes fewer assumptions about Northern Ireland.

National Grid Electricity Transmission (NGET), UK, a legally separate company to the ESO, owns the transmission network of pylons and cables that are used to transport high voltage electricity throughout the country. Smaller regional operators, known as distribution network operators (DNOs), reduce the voltage and take electricity to people’s homes. The ESO is responsible for balancing the system and ensuring that supply always matches demand so that homes and businesses always have access to power (Figure 1).

Fig. 1.

National Grid structure, showing the legal separation and relationships between the National Grid ESO, NGET and National Grid Gas (NGG)

National Grid structure, showing the legal separation and relationships between the National Grid ESO, NGET and National Grid Gas (NGG)

National Grid ESO publishes a FES document for Great Britain annually (1), setting out a range of credible scenarios for how the energy system might develop over the next 30 years. This helps us to better understand the range of uncertainties for the future of energy in the country. As ESO, we are in a privileged position that enables us to draw on insight and data that cut across both electricity and gas in developing FES. We develop a whole system view of energy, helping the industry to understand how low-carbon solutions can be delivered reliably and affordably for the consumer of the future. FES is the starting point for planning long-term regulated investment in gas and electricity systems and is also used by stakeholders as a sound consistent reference point for a range of different published reports. This article references data from FES 2019. This was published in July 2019 and based on analysis conducted before the UK’s decarbonisation target was changed from an 80% reduction by 2050 to meeting net zero. Analysis in FES 2020, launched 27th July, suggests that meeting net zero will only increase the importance of electricity system flexibility and the ability of electric vehicles to facilitate decarbonisation.

Climate change is one of the biggest challenges facing the world and decarbonising our energy system is a major part of responding to this. The UK was the first country to set a legally binding emissions reduction target through the Climate Change Act 2008; this legislated for an 80% reduction in greenhouse gas emissions by 2050 from a 1990 baseline (2). In June 2019 the parliament revised this target to require the UK to become net zero by 2050 in line with a recommendation from the Committee on Climate Change, UK. Net zero means any greenhouse gas emissions would be balanced by schemes to offset an equivalent amount of carbon from the atmosphere, such as planting trees or using technology like bioenergy carbon capture and storage (BECCS).

Transport is clearly a major area of change in the energy system. As take-up of electric cars increases, this shifts energy demand from oil (to produce petrol and diesel) to electricity (to charge car batteries). When combined with the decarbonisation of the electricity system, we will see carbon emissions from transport reduce dramatically. This shift increases demand on the electricity system and may present additional challenges depending on when and where these vehicles are charged. One of the key messages from FES 2019 was that EVs can help decarbonise both transport and electricity supply for Great Britain. This is through the use of smart charging (managing the times vehicles are charged so this avoids existing peak demand times on the network) and through vehicle-to-grid (V2G), where electricity stored in the battery of an EV can be supplied back into the network through a two-way V2G enabled charger. This article explores the potential for electric cars to enable the decarbonisation transition in greater detail.

This section explores the change in the energy system that has taken place over the last decade and how we expect it to change in future. This encompasses the rapid rate of decarbonisation in the electricity sector we have seen since 2010 and the ongoing disruption in the transport sector.

2.1 Growth in Electric Vehicles

In July 2018 the UK government’s Road to Zero Strategy was announced, including the ambition to see at least half of new cars to be ultra low emission vehicles (ULEV) by 2030 (3). ULEVs are vehicles that emit less than 75 g of carbon dioxide from the tailpipe for every kilometre travelled; in practice, the term typically refers to battery EV (BEV), plug-in hybrid EV (PHEV) and fuel cell EVs. This built on the government’s commitment to “end the sale of new conventional petrol and diesel cars and vans by 2040”.

There are over 200,000 ULEVs in the UK as of the second quarter of 2019 (4) and while total ULEV registrations are still low, this is growing rapidly for several reasons, including government tax incentives and consumer appetite for decarbonisation. 2019 saw an 87% year on year increase in BEV registrations and a corresponding decrease in PHEV registrations due to subsidy changes (5). In this article the term EV is used to refer to both BEVs and PHEVs; currently EV stock is split between these two types, however in 2050 we expect most cars to be BEVs.

To model the uptake of various road transport types and fuels in our 2019 FES we utilise a total cost of ownership model. Assumptions on the increase and decrease of various factors including battery costs, fuel costs, vehicle efficiency and subsidies available for different scenarios feed into this model. The uptake rates for the different scenarios, in relation to the expected sales projections for all vehicles (determined by the total cost of ownership and the rate at which older vehicles are scrapped) gives the expected number of low carbon vehicles on the road (Table I).

Table I

Electric Vehicle Growth Projections (1)

2019 Scenario modelling


2030 2050
Number of electric cars 209,000 Minimum 2.3 million 31.3 million

Maximum 11.5 million 33.6 million

The slowest growth scenario in FES projects only 2.3 million EVs to be owned in 2030 compared to a maximum of 11.5 million EVs in 2030 in the highest growth scenario. This represents 6.8% and 35% of cars being electric respectively in each scenario. By 2050 we expect almost all cars to be electric in all scenarios, although some petrol and diesel fuelled vans and heavy goods vehicles (HGVs) still exist in the slower decarbonisation scenarios. Although this shift towards EVs will cause an increase in overall electrical energy demand, the greater challenge lies in charging; i.e. where, when and how these vehicles are charged.

2.2 How the Grid Decarbonises

Traditionally the grid has been supplied by a relatively small number of large generators, primarily coal, gas and nuclear power stations. The energy system is transitioning from this centralised system where there were under one hundred generators primarily connected to the transmission network with flexible fossil fuel plant to help meet demand peaks, to the current state where there are thousands of smaller decentralised generators such as wind and solar farms mainly connected to the distribution network. Over the past 10 years this growth in renewables has led to new challenges in system operation, with wind and solar generation presenting issues due to generation variability.

Significant progress has been made decarbonising the electricity system since 2010 thanks to this growth in renewable generation. The carbon intensity of electricity is a measure of the level of CO2 emissions that are produced per kilowatt hour of electricity consumed. The average carbon intensity of electricity has fallen 53% from 529 g CO2 kWh–1 in 2013 to 214 g CO2 kWh–1 in 2019 (6). The trend in emissions reduction is shown in Figure 2.

Fig. 2.

Electricity supply carbon emissions intensity. The Carbon Intensity data includes CO2 emissions related to electricity generation only. This includes emissions from all large metered power stations, interconnector imports, transmission and distribution losses and accounts for national electricity demand, embedded wind and solar generation (6)

Electricity supply carbon emissions intensity. The Carbon Intensity data includes CO2 emissions related to electricity generation only. This includes emissions from all large metered power stations, interconnector imports, transmission and distribution losses and accounts for national electricity demand, embedded wind and solar generation (6)

2.2.1 Phase Out of Coal

One of the major factors in the reduced carbon intensity of UK electricity generation is the phase out of coal. In 1990 coal provided over 60% of UK electricity generation, and while this decreased over time following increased investment in gas-fired power plants, as recently as 2012 it made up over 38% of UK electricity generation (7). UK and European Union (EU) decarbonisation policies have led to reducing profitability and the closures of coal plants since 2012, with coal making up only 5.1% of Great Britain’s electricity generation in 2018 (8).

Electricity from coal generation has been replaced through a mixture of increases in gas generation and renewable generation, primarily wind and solar. The carbon intensity of coal generation is typically over twice as high as that of gas, at 900 g CO2 kWh–1 for coal compared to 352 g CO2 kWh–1 for gas. This has meant that the switch from coal to gas has been a major contributor to the rapid fall in emissions intensity since 2012. In 2015 the UK was the first national government to announce a commitment to phase out unabated coal use, setting a target date of 2025. Great Britain has since experienced its first 24 h period of coal-free electricity in April 2017 and set a record of over a month without coal in May 2020.

2.2.2 Increase in Renewable Generation

The UK has seen significant growth in renewable electricity generation over the past 10 years. This has been supported by government renewable subsidy schemes such as the Renewables Obligation and the Feed-In Tariff, which have both now closed. Over this time the cost of wind and solar installations has dropped sharply, with the technologies entering a virtuous cycle of falling costs, increasing deployment and technological progress. Strike prices for contracts for difference (CfD) for new offshore wind projects have fallen from £114 MWh–1 in 2015 to below £40 MWh–1 in 2019 (9, 10). Global weighted average levelised cost of electricity (LCOE) of solar photovoltaic (PV) has fallen 77% between 2010 and 2018 to US$0.085 kWh–1 (11). These cost reductions have made the technologies significantly more attractive and they are beginning to compete in a subsidy free environment.

Generation capacity is the maximum power that an installation can generate. Renewable generation capacity has increased rapidly in the last decade, primarily made up of wind and solar in 2010, from 5.4 GW of wind and 0.1 GW of solar to 21.8 GW of wind and 13.1 GW of solar installed in 2018 (8). The capacity factor or load factor of a technology refers to the electricity generated by a technology as a proportion of the maximum potential generation over the period. Variable renewable technologies typically have a substantially lower load factor than fossil fuel generation due to the nature of the resources they are harnessing, for example solar PV generation is limited by hours of daylight.

Average UK load factors over the last five years range from 11% for solar PV, 27% for onshore wind and 39% for offshore wind through to 77% for plant biomass combustion (8). This means that generating an equivalent amount of energy, as currently coming from fossil fuels, would require significantly higher installed renewable capacity. The shift towards renewable energy comes with additional challenges however, particularly managing variability. This causes an issue when renewable output is low, for example on winter evenings with no wind or sun, but also when the renewable output is high, and generation exceeds demand, for example at midday in the summer when you may see coincident peak output from both wind and solar generation. Managing this variability as renewable penetration increases is a key challenge in enabling decarbonisation for the ESO.

2.3 Need for Flexibility Due to Variability and Changes in Demand

The Office of Gas and Electricity Markets (Ofgem), UK, defines flexibility as “modifying generation and/or consumption patterns in reaction to an external signal (such as a change in price) to provide a service within the energy system” (12). Demand on the electricity network varies throughout the day and across seasons. Peak demands are seen on winter weekday evenings, between 5 pm and 7 pm, with minimum demands seen historically overnight during the summer. The country needs electricity capacity to meet peak demand, which is variable, and hence the ability to increase this capacity through flexibility or to decrease the peak is pivotal.

Renewable generation always generates where it can as it has zero marginal cost. This is currently backed up by fossil fuel generation that can be turned up and down as required to help meet demand peaks. Between April and September solar generation meets a larger portion of demand during the daytime; generation is at its peak in the middle of the day when the sun is brightest. Solar generation provides relatively little contribution towards meeting evening peaks in demand, however. Wind generation output depends on the weather systems over the UK but is typically higher in winter. It is highly variable however, and the system needs to be able to manage multi-week spells with low levels of wind generation which can occur when a high-pressure system settles over the UK.

Output from large-scale transmission-connected generation is visible to the ESO and instantaneous changes in generation can be clearly seen and managed. Small-scale distribution-connected generation however, particularly embedded solar, may show up only as reduced demand on the transmission system which can make it difficult to forecast and manage.

The decarbonisation of the electricity system comes with several challenges from a system operation perspective. As the ESO we are responsible for balancing the system and ensuring that generation always matches demand and have a licence obligation to control system frequency at 50 Hz plus or minus 1%. If there is more demand for electricity than there is supply, frequency will fall and if there is too much supply, frequency will rise. We make sure there is sufficient generation and demand held in readiness to manage all credible circumstances that might result in frequency variations.

Fossil fuel generators are dispatchable and able to ramp production up or down, while the UK’s nuclear reactors were designed to run continuously at high load and so cannot easily ramp up and down. Generation from variable sources such as wind and solar can be curtailed where necessary to help match supply and demand but cannot be ramped upwards unless they are already at part load and spilling energy. As greater levels of variable generation come onto the system, replacing fossil fuel generators, we will need to use alternative means to maintain system stability, for example procuring services through our frequency response auctions.

The need for greater flexibility in future to enable a zero-carbon future is clear. Demand will need to become more active in response to the increasing need for flexibility on the gas and electricity systems. Currently, when output from renewable electricity generation is low, one of the primary sources of flexibility is provided by gas-fired power stations and other thermal peaking plant, this is supply side flexibility. In a net zero future, these generators will need to be fitted with carbon capture and storage (CCS) technology or retired. As such, other forms of flexibility will become more important. This includes interconnectors from Great Britain to Ireland and mainland Europe, energy storage and forms of demand side response (DSR). It could also include the use of electricity to produce hydrogen through power-to-gas or power-to-X where electricity is used to produce synthetic natural gas, synthetic liquid fuel or hydrogen. This could be operated flexibly to support the energy system, while producing dispatchable fuel for times of undersupply or for other sectors that cannot be electrified.

National Grid ESO runs a stakeholder-led programme called Power Responsive which aims to make sure there is a level playing field for both supply side and demand side solutions in Great Britain’s energy markets. Businesses which have the flexibility to increase, decrease or shift their electricity use can benefit from financial incentives to do so and help balance the network through forms of DSR. Our ambition is that, by 2025, we will have transformed the operation of the electricity system such that we can operate it safely and securely at zero carbon whenever there is sufficient renewable generation online and available to meet the total national load (13). This will require innovative systems, products and services to ensure that the network is ready to handle 100% zero carbon operation.

3.1 Current Electric Vehicle Charging Profiles

To understand the impact of EVs on the electricity system it is necessary to understand how they charge today and how this may change in future. We commissioned a Network Innovation Allowance (NIA) project to develop a comprehensive picture of current charging profiles (14). The study successfully gathered together a database of over eight million real world charge events and generated a representative full year charging demand profile at hourly resolution across a range of different location types and charger sizes. This evaluation has delivered an improved understanding of charging behaviour and enabled us to generate a more nuanced and informed view of the future impact of EV growth on electricity demand.

Existing electricity system peak demand typically occurs between 5–6 pm on weekdays, which is earlier than the peak demand for EV charging (Figure 3). This evening peak in EV demand is dominated by residential charging and is likely the result of commuters plugging into charge when they arrive home from work (it tails off as those vehicles plugged in earlier finish charging). Workplace and public charging contribute to another smaller peak mid-morning on weekdays between 9–10 am. The reduction in workplace charging rates after 10 am suggests that generally commuter vehicles plugged in to workplace chargers when they arrive are fully charged by mid-morning and remain plugged in and no longer charging subsequently until they leave.

Fig. 3.

Typical EV weekday charging profile (FES 2019) (1)

Typical EV weekday charging profile (FES 2019) (1)

Other learnings from this study include the effect of temperature on demand, where average kilowatt hour of energy per EV per day increases by 1.6% for each one degree decrease in temperature. During public holidays demand also drops, particularly over Christmas and Easter where, despite an increase in demand at (primarily motorway based) rapid chargers, this is offset by a significant decrease in other types of charging. Weekend demand is also on average 25% lower than weekdays and shows a broader demand profile shape that peaks an hour earlier.

It is clear from the data that current charging patterns will contribute to increased peak loads on the electricity network at both distribution and transmission levels. This may present more of a problem for the distribution network where the existing peak demand is often later than on the transmission network. If charging patterns can be shifted to increase levels of overnight and daytime charging at the expense of evening charging this could have a beneficial network effect and help reduce carbon emissions, as peak demands are more likely to be met by dirtier fossil fuel generation peaking plants.

This study has captured the charging demand of plug-in cars, but as other vehicle segments electrify demand will change. This, for example, includes depot-based vans, taxis and buses that may show different demand profile characteristics and present different opportunities.

3.2 Future Energy Scenarios Range of Outcomes

As part of FES 2019 we developed four scenarios setting out a credible range for how energy demand and generation could develop out to 2050 (Figure 4). This includes projections of the levels of renewable generation, EV take-up and flexibility.

Fig. 4.

Scenario framework for National Grid ESO’s FES 2019 (1)

Scenario framework for National Grid ESO’s FES 2019 (1)

Two of our scenarios met the national decarbonisation target at the time of an 80% reduction in 1990 emissions by 2050. These are Two Degrees, which relies primarily on centralised generation and Community Renewables which has a greater proportion of decentralised generation. The UK government has since tightened the 2050 target to net zero CO2 emissions. It is likely that new policy and support will be put in place to achieve this aim, therefore we would expect that by 2030 the electricity system would be closer to Two Degrees and Community Renewables than the other two scenarios which did not meet the 80% reduction target. Net zero in 2050 was modelled as a sensitivity in FES 2019 and will be included in core scenarios in FES 2020.

Figure 5 shows the installed electricity generation capacity of different technologies in 2018 and the projected changes to this under the different scenarios in 2030 and 2050. In all scenarios overall capacity grows, but this is particularly noticeable in the faster decarbonising scenarios, Two Degrees and Community Renewables. These two scenarios have a higher proportion of renewable generation and much of this capacity is variable, with a low load factor, meaning more generation capacity is required to meet overall energy requirements at times of high demand, particularly in winter. The total installed capacity significantly exceeds forecast peak demands to account for this. Due to their lower load factor and variability, renewables are de-rated when calculating the capacity required to keep the lights on as they will not always be available to contribute at peak times (15).

Fig. 5.

FES 2019 installed electricity generation capacity (1)

FES 2019 installed electricity generation capacity (1)

Figure 5 also shows potential future avenues to add flexibility, with significant increases in interconnector capacity and storage capacity, particularly across the more decarbonised scenarios. Interconnectors will allow the UK to trade more electricity with mainland Europe at times of high demand or excess generation. Shorter duration storage projects could meet small periods of increased demand or provide flexibility services such as frequency response. Longer duration storage is well suited to covering longer periods of, for example, high or low wind, potentially co‐located with generation. Some of the other key outputs from FES 2019 are set out in Table II for 2030.

Table II

Future Energy Scenarios 2019 Assumptions to 2030 (1)

Technology Change from now to 2030 Uncertainty factors
EVs Large increase from 150,000 today to between 2.3 million and 12 million Large range to reflect uncertainty, but technology and policy direction suggests high end of range
Interconnectors Large increase from 4 GW today to between 12 GW and 20 GW Large range reflecting project risk, but minimum backed by Ofgem’s cap and floor regime and projects under construction
Transmission-connected gas generation Scenarios range from no change to a large decrease. Economic pressure suggests a reduction is most likely as other sources of supply, such as wind and interconnectors, take market share
From 31.1 GW today to between 9.7 GW and 33.3 GW
Offshore wind Large increase from 8.5 GW today to between 20.9 GW and 33.6 GW High growth expected due to sector deal of 30 GW by 2030 and falling costs as seen in the September 2019 CfD results of < £40 MWh–1. Costs have fallen significantly from £120 MWh–1 for round one projects
Distributed generation – installed capacity Large increase from 30.9 GW today to between 38 GW and 70.3 GW Charging reviews likely to reduce growth in the shorter term, but growth is still expected in the longer-term due to falling costs of distribution-connected solar, onshore wind and gas peaking plant displacing transmission-connected combined cycle gas turbine (CCGT)
Distributed generation – contribution to peak demand Large increase from 9.4 GW today to between 12.9 GW and 26.2 GW Charging Reviews likely to have an impact in the shorter term, but growth likely due to falling costs of distribution-connected solar, battery storage, onshore wind and gas peaking plant displacing transmission-connected CCGT
Electricity storage Large increase from 4 GW today to between 7 GW and 13 GW Increasing levels of variability from renewables, tightening environmental restrictions on gas peaking plant and falling costs of storage expected to strengthen storage business cases
Carbon intensity of electricity Large decrease from 248 g CO2 kWh–1 to between 112.7 g CO2 kWh–1 and 24.9 g CO2 kWh–1 High uncertainty dependent on delivery of low carbon supply above

3.3 Oversupply of Electricity

In the faster decarbonising scenarios of Two Degrees and Community Renewables, the growth of low-carbon capacity will contribute to periods of oversupply of electricity, particularly in the summer months beyond 2030. Inflexible renewable generation capacity will at times produce more electricity than total demand. The annual amount of excess electricity rises to 20–25 TWh (around 6% of total annual output) after 2040 in Community Renewables. Our modelling shows that at times of likely oversupply, excess electricity cannot be exported, as other countries that have decarbonised are likely to be facing similar issues. Nor can it be stored, as available storage is full.

Future markets will determine how this electricity could be used, stored or curtailed in the most efficient way; this could include use of electricity to produce hydrogen or charge EVs. This is likely to be attractive to consumers as power prices will be very low or negative at times of oversupply meaning consumers could be paid to use the electricity when carbon emissions are also likely to be low.

National Grid ESO has developed a Carbon Intensity forecasting tool (Figure 6) (6) in partnership with Environmental Defense Fund Europe, UK, University of Oxford Department of Computer Science, UK, and the World Wide Fund for Nature (WWF), Switzerland. It uses machine learning and power system modelling along with Met Office, UK, data to forecast the carbon intensity and generation mix 48 h ahead for each region in Great Britain. The forecast carbon intensity figures are accessible via a website, the National Grid ESO app and an application programming interface (API) to allow developers to produce applications that will enable consumers and smart devices to optimise their behaviour to minimise carbon emissions. WWF have implemented the API into a widget that can help people plan their energy use, switching devices on when energy is green and off when it is not.

Fig. 6.

Carbon Intensity tool output showing 24 h of historic data and a 48 h forecast from 30th October 2019 (6)

Carbon Intensity tool output showing 24 h of historic data and a 48 h forecast from 30th October 2019 (6)

3.4 Smart Charging and Vehicle-to-Grid

The data from our EV innovation project suggests that EVs typically spend long periods of time plugged into residential or workplace charge points and current charging patterns result in vehicles starting to charge as soon as they are connected to the charger with little to no smart management of charging. Smart charging enables consumers to manage the time when their vehicle is charged. This could be to take advantage of lower prices or lower carbon electricity or to respond to external signals from third parties such as aggregators or network companies.

The government’s Automated and Electric Vehicles Act 2018 (16) sets out requirements for all new charge points sold or installed to be ‘smart’. This means they must be able to receive, process and react to information or signals, such as by adjusting the rate of charge or discharge; transmit, monitor and record information such as energy consumption data; comply with requirements around security; and be accessed remotely. This legislation aims to avoid infrastructure being a blocker to future smart charging developments.

EV batteries can be considered as a form of storage within the wider energy system, though the impact of EVs is fundamentally different to other forms of storage. This is because not all vehicles are connected to the system at any point in time, meaning that the available storage capacity from EVs is constantly varying. This creates natural diversity in availability and charging behaviour for EV batteries and means that the potential for EVs to increase, shift or decrease demand varies and is a fraction of the total capacity of EV batteries in Great Britain at any one time. BEV batteries are typically five to 10 times larger than PHEV batteries, so the relative mix of PHEVs to BEVs will also affect the total energy capacity available.

Consumers can be incentivised to take part in smart charging and delay the start of their charging period through time-of-use (ToU) tariffs and be guided by tools such as National Grid ESO’s Carbon Intensity app; these are already available to consumers to allow them to schedule their EV charging for times of lower prices or carbon emissions. A more dynamic form of smart charging involves in-home automation and smart management and optimisation of charging while the vehicle is plugged in without active involvement from the consumer. This would remove barriers for consumers to get involved and have a significant impact on the electricity system and resulting carbon emissions. This will become more important as the number of EVs on the system grows. These ToU tariffs are already available for consumers from some innovative energy suppliers such as Octopus Energy, UK, and are expected to become more widely available over time.

An additional avenue for EV to have a positive impact on the electricity network is through the use of V2G technology. This is where electricity stored in the battery of an EV can be supplied back into the network through a two-way V2G enabled charger. This process is likely to be managed by an aggregator triggering response from a large portfolio of vehicles contracted to deliver this capability, they would likely offer financial incentives to consumers to facilitate this. Individuals and businesses could also use this to take advantage of variable rate tariffs without the third-party involvement. There are a range of pilot projects developing this technology; in 2017 the UK’s innovation agency, Innovate UK, committed £25 million in support to eight real world V2G demonstrator projects undertaken by a range of organisations including energy suppliers, network operators and small and medium-sized enterprises (SMEs) (17).

Battery lifetimes are typically measured in the number of discharge cycles they can undergo without battery capacity falling below a certain threshold. The measurable impact of V2G on battery health is still at the research stage, with recent papers providing seemingly contradictory conclusions. Dubarry et al., 2017 (18) showed that additional battery cycling due to V2G would shorten battery life; while Uddin et al., 2017 (19) indicated that battery degradation could be avoided. These authors have since published a joint study in which they “jointly reconcile their previous conclusions by providing clarity on how methodologies to manage battery degradation can reliably extend battery life” (20). It is clear, however, that further research in this area is necessary to determine the effects of V2G and ensure it is an attractive proposition for both electricity networks and consumers.

Our FES 2019 scenarios consider how engaged vehicle owners are likely to be with smart technology and V2G and build these assumptions into our modelling of peak demand. We classify a consumer as participating in smart charging if they actively choose not to charge their EVs at peak times, wherever possible. We assume that only 2% of vehicle owners engage in V2G through to 2030 as the technology is still at an early stage, however that number then steadily increases to 2050, with the highest levels in the Community Renewables scenario. These participation rates are shown in Table III.

Table III

Smart Charging and Vehicle to Grid Participation Rates in 2050

Smart charging participation, % V2G participation, %
Community Renewables 78 14
Two Degrees 65 11
Consumer Evolution 73 13
Steady Progression 61 10

3.4.1 Impact on Peak Demand

Figure 7 shows a typical weekly residential EV charging profile. This shows the peaks in weekday demand as consumers plug in after work and the troughs overnight which occur once consumers have finished charging. The average load per vehicle is around 0.4 kW per EV, this suggests that only a proportion of total EVs are plugged into charge, with typical domestic charge rates varying between 3 kW and 7 kW. At weekends the demand profile is spread more broadly throughout the day with a far smaller evening peak. Average energy delivered to vehicles each day varies between 2.5 kWh and 5 kWh per day across the year, indicating average daily miles driven are below 25 miles per day. This level of energy demand could be met through software to automatically stagger charging times to start later, reducing peak load significantly for the 61–78% assumed to participate in smart charging.

Fig. 7.

Weekly demand profile, averaged over full year, for residential charging for an average EV (15)

Weekly demand profile, averaged over full year, for residential charging for an average EV (15)

Adding V2G technology would enable a further reduction in peak demand as some EVs plugged in at peak times would be able to feed energy back into the grid to offset existing peak demands. Cars that are also charged at their workplace during the day would also have more energy in their battery when plugging in at home and therefore be better able to participate in V2G.

Figure 8 shows the potential impact on peak demands with and without smart charging and V2G in the Community Renewables scenario. This scenario has rapid uptake of EVs, with 11.5 million EVs by 2030 and 31.3 million EVs by 2050. This compares to the slower rate of EV take-up in Steady Progression where there are only 2.2 million EVs in 2030, rising to 33.6 million EVs in 2050. The high number of EVs owned by highly engaged consumers demonstrate significant impacts on peak demand, with unconstrained charging potentially resulting in 24 GW of additional peak electricity demand in 2050 compared to only 12 GW if smart charging is undertaken by engaged consumers or less than 2 GW of additional peak load if some vehicles are participating in V2G.

Fig. 8.

FES 2019 Community Renewables EV charging behaviour at system peak (1)

FES 2019 Community Renewables EV charging behaviour at system peak (1)

This behaviour is valuable as it reduces future peak load growth substantially, avoiding potentially costly electricity network reinforcements. The potential reduction in peak load of 22 GW is equivalent to nearly seven Hinkley Point C reactors (the 3.2 GW nuclear power station currently under construction in Somerset). This represents a potential large cost saving compared to the unconstrained charging case and indicates that smart charging and V2G can provide significant value to the electricity system.

3.4.2 Impact on Oversupply of Renewable Generation

As highlighted in Section 3.3, as installed levels of renewable generation increase there will be an increase in times when generation exceeds demand and excess renewable generation must be curtailed. We have carried out further analysis of the potential for EVs to support the energy system through smart charging to absorb some of this excess generation. The FES 2019 demand and generation dispatch projections were assessed for 2030 using the Community Renewables scenario. EV charging profiles for residential and workplace charging were load shifted away from peak times, with a 47% reduction in peak demand (1) shifted to charge overnight between midnight and 6 am, unless there was oversupply at peak. This resulted in a 7.3% reduction in renewable generation curtailment in 2030. Figure 9 shows an example week in January where curtailment is reduced by EV load shifting.

Fig. 9.

Example week in January 2030 showing the potential for EV charging load shifting to reduce curtailment of renewable generation at times of oversupply. Generation output is modelled in 4 h blocks, so generation variability may result in lower utilisation of oversupply unless this is smoothed out by short-duration storage

Example week in January 2030 showing the potential for EV charging load shifting to reduce curtailment of renewable generation at times of oversupply. Generation output is modelled in 4 h blocks, so generation variability may result in lower utilisation of oversupply unless this is smoothed out by short-duration storage

The potential reduction in curtailment due to EV smart charging is likely to increase post-2030 as renewable generation capacity increases, and these periods of oversupply become more frequent and EV charging peaks grow; the number of EVs in Community Renewables is forecast to increase from nearly 12 million in 2030 to over 30 million in 2050.

EVs can help decarbonise both transport and electricity supply for Great Britain. This is both via reduced tailpipe emissions and due to the flexibility that EV batteries can offer to the electricity system. They offer a source of untapped flexibility that can provide significant benefits to Great Britain’s energy system.

The challenge of meeting a net zero carbon emissions target for the UK is substantial and will require transformation across the economy. Within the energy sector the growth in renewable generation and decline in traditional dispatchable generation such as coal and gas plants represents a significant change. This may lead to times of oversupply of renewable generation at times of low demand and challenges in meeting peak demands when renewable generation output is low as the power sector decarbonises. There will therefore be greater need for flexibility services that can help manage the variability of generation on the system.

Beyond this, demand is also likely to change as the transport sector is electrified. This has the potential to add significant additional load to the electricity network as consumers switch to EVs to replace petrol and diesel vehicles. If all consumers charge at times of existing peak demand this will require significant and costly reinforcement of the electricity networks to facilitate this. However, the use of smart charging and V2G technology means EVs can instead provide flexibility and help to integrate a higher level of renewable generation on the network through load shifting to times of oversupply. This amplifies the positive impact of EVs on decarbonisation.

As higher capacities of renewable generation are required to meet the same annual demand as thermal generation like gas or coal, if wind and solar output is high at periods of low demand there is a risk of oversupply. ESO modelling shows that excess electricity could rise to around 6% of total annual output after 2040. This power cannot be exported, as other countries that have decarbonised are likely to be facing similar issues, and it cannot be stored as available storage will already be full.

FES 2019 modelling suggests that EVs being charged with smart technology or responding to V2G could reduce additional network peak demand from EVs by over 90% in 2050 in our Community Renewables scenario. They could also enable the storage of roughly one fifth of Great Britain’s solar generation for when this energy is needed. In 2030, smart charging to shift demand from evening peaks to times of renewable oversupply could result in a 7.3% reduction in renewable generation curtailment, this could increase further by 2050.

National Grid ESO are well placed to understand these potential changes through our management of the electricity system and our annual FES publication. Our ambition is that, by 2025, we will have transformed the operation of the electricity system such that we can operate it safely and securely at zero carbon whenever there is sufficient renewable generation online and available to meet the total national load.

By |2020-06-24T08:42:02+00:00June 24th, 2020|Weld Engineering Services|Comments Off on Electric Vehicles and Their Role in the Energy System
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