BIORECOVER: New Bio-based Technologies for Recapture of Critical Raw Materials


BIORECOVER: New Bio-based Technologies for Recapture of Critical Raw Materials | Johnson Matthey Technology Review















Johnson Matthey Technol. Rev., 2021, 65, (1), 151

doi:10.1595/205651320×15935988177157

BIORECOVER: New Bio-based Technologies for Recapture of Critical Raw Materials

Development of an innovative, sustainable and safe process from primary and secondary sources

  • Annette Alcasabas
  • Johnson Matthey, 260 Cambridge Science Park, Milton Road, Cambridge, CB4 0WE, UK
  • Felicity Massingberd-Mundy, Barbara Breeze
  • Johnson Matthey, Blounts Court, Sonning Common, Reading, RG4 9NH, UK
  • Maite Ruiz Pérez, Cristina Martínez García
  • Fundación Centro Tecnológico de Investigación Multisectorial (CETIM), Parque Empresarial de Alvedro, calle H, 20, 15180 Culleredo, A Coruña, Spain
  • Email: info@biorecover.eu
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Article Synopsis

BIORECOVER brings together diverse expertise with the goal of developing a new sustainable and safe process, essentially based on biotechnology, for selective extraction of critical raw materials (CRMs), rare earth elements (REE), magnesium and platinum group metals (pgms). The four-year European Union (EU) H2020 project involves 14 international partners from mining, microbiology, chemistry, engineering, metallurgy, sustainable process development, as well as CRM end-users. Starting from relevant unexploited secondary and primary sources of CRMs, BIORECOVER will develop and integrate three stages for CRM extraction: (a) removal of major impurities present in raw materials; (b) mobilisation of CRMs through use of microorganisms; and (c) development of specific technologies for recovering metals with high selectivity and purity that meet the quality requirements for reuse. Downstream processes will be developed and recovered metals will be assessed by end-users. Modelling and integration of the modular stages and economic and environmental assessment will be done to develop the most effective and sustainable process. This short feature describes the aims and approach, project technologies and intended outputs of the BIORECOVER project.

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By |2021-01-11T12:09:25+00:00January 11th, 2021|Weld Engineering Services|Comments Off on BIORECOVER: New Bio-based Technologies for Recapture of Critical Raw Materials

Open burning of solid waste is a global threat to health and safety that requires urgent action

  • New report from Engineering X shows scale and complexity of problem is poorly understood

  • Diverse and inclusive community of practice needed to address the many challenges

A major global study of what happens to consumer goods and other engineered products at the end of their useful life has found widespread use of unsafe management and disposal practices and calls for urgent action to address the risks posed to human life and health.

The Engineering X Global Review on Safer End of Engineered Life warns that the biggest threat is from the open burning of solid waste which is damaging the health of “tens of millions” of people worldwide but a lack of data means that the true scale of the problem is unknown and more research is urgently needed.

Half a billion tonnes (24%) of all the municipal solid waste generated on earth is not collected, and a further 27% is mismanaged following collection. Much of this is disposed of by open burning. Uncontrolled burning of waste is particularly widespread in low- and middle-income countries (LMICs) where collection and disposal systems are often poor or completely absent.

Waste is burned close to homes, within industrial or commercial premises, and in large uncontrolled dumpsites. The hazardous cocktail of emissions released into the atmosphere and onto land threatens the environment and the health of those who live and work nearby. The review found evidence of emissions from open burning that are classed as persistent organic pollutants, as well as those that are carcinogenic, mutagenic, cause immunological and developmental impairments, and may lead to reproductive abnormalities.

Thought to be the first study of its kind, the Global Review on Safer End of Engineered Life
was commissioned by Engineering X, an international collaboration founded by the Royal Academy of Engineering and Lloyd’s Register Foundation. The research was carried out by a team from the University of Leeds in partnership with specialist organisations, including the International Solid Waste Association (ISWA). The researchers examined the challenges to occupational and public safety by identifying the ‘pathways’ that resulted in people becoming exposed to potential harm from plastic waste, medical waste, electronic waste, construction and demolition waste, and land disposal.

Open burning is one of three interconnected challenges that emerged from the research along with dumpsites and the hazards facing the world’s 11 million ‘waste pickers’. These are the men, women and children who make up the vast informal workforce the world relies on to collect more than 90 million metric tonnes of waste for recycling each year but who are often stigmatised or even criminalised for their activities while being exposed to huge risks, including from open burning.

The review found that there is little accurate data or empirical evidence on where, what and how much solid waste is currently burned, what is released during burning, and what impact burning has on people and the environment locally or on a wider scale. Simply banning open burning will not solve the current safety issues and a large-scale response is needed. Current estimates indicate that ending the practice of open burning could add up to a billion tonnes of solid waste to be treated and disposed of worldwide.

The authors also considered the complex motivations behind burning of waste that must be understood if interventions to improve safety are to be successful, sustainable and work for everyone. People, businesses and governments have come to rely on the burning of waste for a wide range of reasons and perceived benefits. For instance, medical waste containing both PVC and potentially fatal pathogens is often burned – this avoids the risk of infection from blood-borne viruses but also releases dioxins from the PVC.

The review makes recommendations for urgent action to mitigate harm and for further research and the Engineering X Safer End of Engineered Life programme will develop activities to raise awareness of the global safety challenges associated with the burning of waste, the management of dumpsites and ways to give protection to informal workers. It will convene a multidisciplinary community of practitioners, academics, policy makers and related stakeholders to develop holistic, strategic ways to address the impact on human health and safety.

Professor William Powrie FREng, Professor of Geotechnical Engineering at the University of Southampton and Chair of the Engineering X Safer End of Engineered Life programme, said: “This global review contains a wealth of information that will help to inform our activity going forward. There is no doubt that the handling of humanity’s waste and its impact on health and safety should be much higher up the global agenda. It beggars belief that we are still using crude and ancient methods of disposal to deal with our 21st century waste problem. This is not just a technical issue–economics and human requirements also play a part. We have been reminded time and again during the preparation of the report that we must work to create appropriate solutions that work in local contexts to reduce harm and not assume that we in higher-income countries have all the answers. We must listen to all voices and build diverse communities around these critical issues and I urge people to join us.”

Dr Ruth Boumphrey, Director of Research at Lloyd’s Register Foundation said, “Now is the time for collective action. It is unacceptable that in today’s world we do not have a proper understanding of how to safely and responsibly manage the waste from engineered items. We hope that this report will shine a spotlight on these long-neglected issues and help us build new partnerships that lead to action.”

Dr Costas Velis of the University of Leeds, who wrote the report with Ed Cook, said: “Over the past 200 years or so, affluent countries have developed waste management to a point where new research and potential improvements are directed at resource recovery and the development of a circular economy rather than on safeguarding public and occupational health and safety. We need to remember that in other parts of the world the disposal of man-made materials, products and structures once they become ‘waste’ at the end of their engineered life can still be a dangerous and harmful business for those involved in the process but much more research and robust data is needed to fully understand the scale of the problem. In particular, open uncontrolled burning is a huge public health challenge we cannot afford to keep ignoring.”

Alongside the publication of with the global review report, the full appendices on plastic waste, medical waste, electronic waste; construction and demolition waste; and land disposal are being made available in a pre-publication repository.

Notes for editors

  1. Engineering X Global Review on Safer End of Engineered Life ISBN 978-1-909327-4, Royal Academy of Engineering and Lloyd’s Register Foundation, December 2020 is available to view on the Academy’s website:
    Global Review on Safer End of Engineered Life (13.87 MB)

  2. Five appendices covering the five areas researched are available in pre-print:

    Plastic waste:
    – Mismanagement of plastic waste through open burning in the Global South: A systematic review of risks to occupational and public health– Plastic waste reprocessing for circular economy: A systematic review of risks to occupational and public health from legacy substances and extrusion
    E-waste:
    Physical processing, dismantling and hydrometallurgical treatment of e-waste: A systematic review of risks to occupational and public health– Thermal deconstruction, open burning and disposal of e-waste without pollution control: A systematic review of risks to occupational and public health

    Medical waste:
    Medical and healthcare waste generation, storage, treatment and disposal: A systematic review of risks to occupational and public health

    Construction and demolition waste:
    Construction and demolition waste management: A systematic review of risks to occupational and public health

    Land disposal sites:From dumpsites to engineered landfills: A systematic review of risks to occupational and public health

  1. In partnership with ISWA, Engineering X will run two workshops on open burning in January 2021 to discuss the review and with the aim of starting a community of practice that will bring together stakeholders from around the world and from a range of disciplines. More information on the workshops can be found on the programme’s website.

  2. Engineering X is an international collaboration, founded by the Royal Academy of Engineering and Lloyd’s Register Foundation, that brings together some of the world’s leading problem-solvers to address the great challenges of our age. Our global network of expert engineers, academics and business leaders is working to share best practice, explore new technologies, educate and train the next generation of engineers, build capacity, improve safety and deliver impact.

    Engineering X Safer End of Engineered Life is a five-year programme with the mission to reduce the number of incidents, accidents and casualties that happen as a result of safety issues by improving existing waste management practices and supporting design-for-waste principles and safer, more sustainable waste policies in the longer term. Its objectives are:
    – to understand and apply practical interventions to improve safety at end of engineered life
    – to build an international community of knowledge and good practice across national and sectorial boundaries for the improvement of safety in end of engineered life
    – to raise awareness and public understanding of these issues

  1. The Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone. In collaboration with our Fellows and partners, we’re growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public. Together we’re working to tackle the greatest challenges of our age.

  1. Lloyd’s Register Foundation is an independent global charity with a unique structure and an important mission: engineering a safer world. We reduce risk and enhance the safety of the critical infrastructure that modern society relies upon in areas such as energy, transport, and food.

    Our vision is to be known worldwide as a leading supporter of engineering-related research, training and education that makes a real difference in improving the safety of the critical infrastructure on which modern society relies. In support of this, we promote scientific excellence and act as a catalyst working with others to achieve maximum impact. We meet our aims by awarding grants, by direct activity, and through the societal benefit activities of our trading group, which shares our mission. Through our grant making we aim to connect science, safety and society by supporting research of the highest quality and promoting skills and education.

  1. The University of Leeds worked on this research with the International Solid Waste Association, D-Waste, and Independent Safety Services Limited.

Media enquiries to: Pippa Cox at the Royal Academy of Engineering Tel. +44 207 766 0745; email: Pippa.Cox@raeng.org.uk

By |2021-01-07T00:01:00+00:00January 7th, 2021|Engineering News|Comments Off on Open burning of solid waste is a global threat to health and safety that requires urgent action

Effects of Material Type on Biofilm Response to an Oxidising Biocide in a Laboratory-Scale Cooling Tower System


Effects of Material Type on Biofilm Response to an Oxidising Biocide in a Laboratory-Scale Cooling Tower System | Johnson Matthey Technology Review













Johnson Matthey Technol. Rev., 2021, 65, (2), 161

doi:10.1595/205651320×15994793725735

Effects of Material Type on Biofilm Response to an Oxidising Biocide in a Laboratory-Scale Cooling Tower System

Effect of material type in response to biocide

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Article Synopsis

Biofilms in industrial cooling tower systems are an important problem. The importance of the surface material in the response to an oxidising biocide (chloramine T trihydrate) was substantiated in our study. Polyvinyl chloride (PVC) cooling tower fill material, stainless steel cooling tower construction material and glass surfaces were compared by evaluating the bacterial loads on materials before and after biocidal treatment. The greatest logarithmic decrease in bacterial load was recorded as >3 log for glass after the first two months and for PVC after the second month. Actively respiring bacterial counts and adenosine triphosphate (ATP) measurements showed that there was no significant difference in the sensitivity of biofilm-associated cells to the biocide on the different surfaces. In addition, the effect of the biocidal treatment decreased with increasing biofilm age, regardless of the material.

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By |2021-01-06T14:28:58+00:00January 6th, 2021|Weld Engineering Services|Comments Off on Effects of Material Type on Biofilm Response to an Oxidising Biocide in a Laboratory-Scale Cooling Tower System

Platinum Group Metals Recovery Using Secondary Raw Materials (PLATIRUS): Project Overview with a Focus on Processing Spent Autocatalyst

The pgms comprise six chemically similar elements: iridium, osmium, palladium, platinum, rhodium and ruthenium. The primary use of pgms is for their catalytic properties with applications in the automotive, chemical manufacture and petroleum refining industries. The pgms have been denoted by the European Commission as critical raw materials with their significant economic importance and potential supply risk (1). The EU supply stability of primary source pgms is uncertain given the market dominance by a small number of non-EU countries, the ongoing political, economic and social factors in these regions and the EU’s reliance on imports. Between 2017–2019, recycling only provided 25– 33% of the global demand for palladium, platinum and rhodium. Recycling can further mitigate the supply risk and ensure the future pgm demand is met both in the EU and globally (2), while also dramatically reducing the environmental impact of pgms when compared with primary sources: high energy use, large amounts of waste from mines and significant CO2 emissions.

There are several pgm refining facilities across Europe but almost all rely on pyrometallurgical processes, including smelting, as the precursor to hydrometallurgical chemical separation and purification processes. Using these existing smelting-based recycling routes provided by primary producers or refining companies such as Anglo American Platinum, Impala Platinum, Umicore, Johnson Matthey, Heraeus and BASF is conventionally how autocatalysts are recycled in the EU (37). Though the pyrometallurgical processes are effective at upgrading the pgm content and hence reducing the levels of impurities, they are high temperature processes requiring large amounts of energy.

During the past two decades, alternative technologies to the pyrometallurgical processes, more specifically smelting, have been evaluated for autocatalysts recycling with the focus on reducing the environmental impact of pgm recycling (8, 9). The hydrometallurgical dissolution of the spent autocatalyst using aqua regia, cyanide or strong acids (HCl, HNO3 or H2SO4) usually in presence of an oxidising agent is the most commonly used dissolution process (812). Among these, cyanide leaching was widely implemented for its high dissolution efficiency (13, 14). However, due to the severe toxicity and energy consumption, it has been replaced with safer methods. The achieved recovery, efficiency and purity of the proposed alternative hydrometallurgical methods are still insufficient to compete with the results obtained from industrially employed pyrometallurgical methods.

Of the techniques reported to separate and purify pgms from the dissolution or leach liquor irrespective of the selected upstream processes (8, 9, 1517), the most employed by global refineries are solvent extraction (18, 19) and multi-stage precipitation techniques (20). Although solvent extraction is one of the preferred methods because of its high efficiency and selectivity, effort continues to find greener and safer organic extractants and diluents without compromising the efficiency already achieved (2125). Opportunities for process modifications and improvement sit not only with solvent extraction but with other industrially employed processes all the way through the pgm recycling flowsheet.

To the present there are few examples of complete flowsheets, from feed to product, for the recycling of pgms that do not involve a pyrometallurgical pre-concentration step followed by a smelting process (2629). PLATIRUS is an EU Horizon 2020 project that brings together companies from the pgm supply chain alongside research organisations to foster the development and upscaling of novel and greener pgm recycling technologies. This project brings a complete feed to product flowsheet for the separation and purification of pgms without the use of smelting whilst using novel as well as modified traditional processes.

This paper provides an overview of the project summarising the most promising technologies explored in the research and innovation phase, the technology selection, operation of the selected technologies, planned recycled pgm end user validation and the next steps for the PLATIRUS flowsheet. To the best of our knowledge, the selected PLATIRUS technologies provide a novel flowsheet for the separation and purification of pgms which could open new insights for future pilot scale plants.

The project is split into three phases (Figure 1): (a) research and innovation (R&I) into leaching, separation and recovery technologies; (b) selection of the best technologies for validation supported by economic and environmental assessment; and (c) upscaling of the selected PLATIRUS technologies and operation in cascade in an industrially relevant environment.

Fig. 1

PLATIRUS project overview. As of April 2020 Env-Aqua Solutions Ltd is not involved in the project activities

PLATIRUS project overview. As of April 2020 Env-Aqua Solutions Ltd is not involved in the project activities

During the R&I phase, partners investigated their respective technologies (Figure 1). Key results are presented based on processing the same waste feedstock, namely milled spent autocatalyst feed containing palladium, platinum and rhodium (Table I). This feed comprises over 100 different de-canned and milled autocatalysts from the open market. The grain size was <2 mm. The feed contained 1588 ± 18 ppm palladium, 912 ± 5 ppm platinum and 327 ± 9 ppm rhodium as characterised using X-ray fluorescence spectral analysis. Other feeds have been investigated (Figure 1) but are considered outside of this paper’s scope.

Table I

Summary of Technologies Investigated in the PLATIRUS Project and Experimental Results

Owner Technology Recoveries, % Output Form
Leaching TECNALIA Ionometallurgical leaching and reduction 79 ± 4 Pd One solid stream containing palladium, platinum, rhodium
39 ± 5 Pt
<10 Rh
VITO MW assisted sulfation roasting followed by microwave assisted leaching (30) 96 ± 1 Pd One aqueous chloride + sulfate matrix leachate containing palladium, platinum, rhodium
85 ± 5 Pt
>96 Rh
VITO MW assisted leaching 91.8 ± 0.1 Pd One aqueous chloride matrix leachate containing palladium, platinum, rhodium
96 ± 4 Pt
89.9 ± 0.2 Rh
KU Leuven Solvometallurgical leaching 90 ± 4 Pd Two organic streams

  • palladium

  • platinum/rhodium

76 ± 2 Pt
45 ± 2 Rh
VUT Ionometallurgical leaching using ILs 100 ± 3 Pd One ionic liquid stream containing platinum, palladium, rhodium
98 ± 4 Pt
43 ± 4 Rh
Separation VUT Non-conventional liquid-liquid extraction 100 ± 0.1 Pd One ionic liquid stream containing palladium, platinum, rhodium
100 ± 0.3 Pt
99 ± 2 Rh
VUT Non-conventional solid-liquid extraction 96 ± 3 Pd One ionic liquid stream containing palladium, platinum (no rhodium)
86 ± 2 Pt
KU Leuven Non-conventional liquid-liquid extraction 81 ± 3 Pd Three aqueous streams

  • palladium

  • platinum

  • rhodium

62 ± 2 Pt
54 ± 5 Rh
VITO Hybrid sorption material 97 ± 6 Pd Two aqueous streams

  • palladium

  • other metals

0 Pt
0 Rh
Recovery SINTEF Electrodeposition Close to 100 ± 10 for Pd, Pt and Rh One solid stream containing palladium, platinum, rhodium
SINTEF Selective chlorination 35 ± 10 Pd One solid stream containing palladium, platinum, rhodium
40 ± 10 Pt
25 ± 10 Rh
VITO Gas-diffusion electrocrystallisation 70 ± 2 to close to 100 ± 2 for all pgms One solid stream of nanoparticles or colloidal dispersions pellets

Collaboration between the project partners on analytical methods was key to ensure consistency of the project results between them; a standard sample with a known and certified concentration of each pgm was used by each partner to evaluate different analytical methods to ensure accuracy and repeatable results. All results presented, unless otherwise stated, are experimental results.

2.1 Ionometallurgical Leaching and Reduction Using Deep Eutectic Solvents

TECNALIA developed a two-stage leaching and reduction process using deep eutectic solvents (DES), comprising choline chloride and oxalic acid (Figure 2). The solvent is first used to leach the pgms from the solid feedstock at a temperature <90ºC, followed by a reduction of the pgms to their metallic form, by heating the solution to >100ºC. Centrifugation was employed at this laboratory scale based on equipment availability, separately both for the removal of the depleted autocatalysts substrate and the pgm product. Recovered DESs can be recycled for the next leaching batch.

Fig. 2

Diagram of TECNALIA’s leaching process using DESs (selectivity is recovery of pgm divided by recovery of impurities)

Diagram of TECNALIA’s leaching process using DESs (selectivity is recovery of pgm divided by recovery of impurities)

The solvents used are readily prepared from renewable, non-toxic and naturally occurring chemicals when compared to traditional hydrometallurgical processes that employ strong acids (15, 31). Another advantage is that it is a one-pot leaching and reduction process where no additional reducing agent is required. An increase in the pgm purity is achieved from the selective reduction process with a highly pure (90–95%) pgm solid generated, a significant improvement from the low content feedstock. Therefore, it is a simple process for the concentration of pgms, with reduced costs and wastes generated, compared with the cementation process (3133) and with a very low energy consumption compared to existing pyrometallurgical processes (15). Further separation steps are needed to separate the three pgms from each other. The DES must be kept close to the leaching operation temperature to avoid handling issues arising from DES solidification.

2.2 Microwave Assisted Leaching

An advanced leaching process using microwave (MW) technology has been developed by VITO using a laboratory MW digester (flexiWAVE, Milestone Srl, Italy). The feedstock is contacted with 6 M HCl and H2O2, as an oxidising agent, before being heated using MW radiation (2.45 GHz) to the reaction temperature of 150ºC. MW heating allows short leaching times, consisting of 15 min heating with 10 min dwell time at the reaction temperature (34). The resultant leachate, containing the pgms, is filtered, to remove the undissolved catalyst substrate, leaving an aqueous solution containing the pgms in a chloride matrix.

The MW heating promotes fast, homogeneous volumetric heating enhancing leaching reproducibility and efficiency, with a positive impact on the energy efficiency. Optimisation of the leaching process has resulted in a significant reduction in the HCl acid concentration (i.e. 6 M HCl) required compared to previous results reported in literature (i.e. 12 M HCl) (34). The necessity of the H2O2 addition is dependent on the feedstock (Table I, data provided in presence of 10 v/v% H2O2 (31%)). In some circumstances its addition has been shown to have a significant impact on the pgm leachability. Through modelling and analyses of the reactor head-space gas, it was shown that H2O2 addition increased the formation of Cl2 and H2 gas, which must be considered in the process safety assessment.

2.3 Solvometallurgical Leaching

Solvometallurgy is an alternative branch of metallurgy that uses non-aqueous solutions (35). KU Leuven investigated the oxidative dissolution of pgms from the feedstock using two different solvometallurgical approaches. In the first, an innovative method for the selective leaching of palladium from the feedstock was developed, avoiding the co-extraction of platinum and rhodium whose recovery can be achieved from the palladium depleted feedstock by varying the process conditions. Dilute and concentrated solutions of FeCl3 in acetonitrile are used for the selective dissolution of palladium and the dissolution of platinum and rhodium, respectively. This solvometallurgical approach provides a preconcentration of the pgms after which further purification is needed to separate platinum and rhodium. In the second approach, highly concentrated solutions of AlCl3·6H2O and Al(NO3)3·9H2O were used to dissolve palladium selectively from spent autocatalysts; 95% palladium was leached in only 15 min at 80ºC (36).

2.4 Ionometallurgical Leaching Using Ionic Liquids

Ionic liquids (IL) are perceived as ‘green solvents’, mainly due to their low volatility, which signifies a reduction in the degree of negative environmental impact and health hazards, low toxicity and non-flammability (37). In metal extraction applications, they have provided dramatically higher extraction efficiencies than commonly used solvents. They can act either as solvents in the presence of an extracting agent or as selective extractants, since via modifications in their anion or cation their selectivity towards a certain metal can be tuned (38, 39).

VUT explored the properties of ILs for both leaching and separation processes (for separation see Section 2.5). Leaching of the pgms from the feedstock was performed using hydrophilic and low cost choline-based ILs. The choline-based IL leaching process was selected as the optimum due to its high extraction efficiency and selectivity. The process operates at mild conditions in the presence of an oxidising agent: <100ºC for 4 h in a sealed vessel with continuous stirring (Figure 3).

Fig. 3

Up-scale of VUT’s leaching process (100 g catalyst)

Up-scale of VUT’s leaching process (100 g catalyst)

This process leaches the pgms, but further separation steps are needed to separate the three pgms from each other. Depending on the feedstock, the loaded IL can be re-used for subsequent leaching batches until the IL capacity is reached. Of note is the mild process conditions used.

The major drawback is the high IL viscosity, making implementation on an industrial scale challenging. Nevertheless, dilution of the IL with water is feasible without compromising the pgm extraction efficiencies. Furthermore, larger scale system design and operation must ensure the violent exothermic reaction between the feedstock and oxidising agent is managed safely.

2.5 Non-Conventional Liquid-Liquid and Solid-Liquid Extraction

Due to the increased interest in ILs, a new concept surfaced: IL immobilisation on solid support materials, which is the deposition of a fine IL layer on a solid surface. Use of supported IL phases (SILPs) is an ideal strategy in order to make use of the benefits of IL and simultaneously avoid the inherent complications of IL-based separations such as mass-transport limitations and excessive usage of the IL (40).

VUT exploited the properties of hydrophobic ILs in both liquid and solid extraction processes; this was employed in conjunction with the VUT ionometallurgical leaching process (Section 2.4). In the liquid-liquid extraction process, a solution comprising 50 wt% phosphonium-based IL in n-heptane was used to extract palladium, platinum and rhodium from the loaded pgm hydrophilic leachate (generated from ionometallurgical leaching) to the hydrophobic IL phase. Quantitative extraction is obtained after continuous stirring for 2 h at room temperature. The pgm-free hydrophilic IL phase can be recycled to perform the next batch of IL leaching. No significant performance loss of the hydrophilic ILs was observed between the different cycles; only five cycles have been tested to date. This is particularly attractive to minimise environmental impact and operating costs.

The alternative approach, solid extraction, relied on SILPs using hydrophobic phosphonium-based ILs (Figure 4). The pgms are adsorbed onto the solid enabling their one-step separation from the main impurities of aluminium, iron and cerium due to their low retention on the solid material.

Fig. 4

VUT’s pure SILP (left – white) and SILPs loaded with pgms (middle and right – orange)

VUT’s pure SILP (left - white) and SILPs loaded with pgms (middle and right - orange)

The stripping is a two-step process: (a) an acidified thiourea solution strips the impurities retained on the SILP; (b) a more concentrated acidified thiourea solution strips palladium and platinum (rhodium is retained on the solid).

The use of SILPs allows fast and simple separation of the pgms from other metals with reduced chemical reagent consumption compared to liquid-based separations. There is the possibility to re-use the solid material for further separations without any loss in its retention and separation performance, to date one recyclability experiment has been conducted. An advantage of SILPs compared to most commercially available resins is no pre-equilibration is required; this could have significant impact on cycle times and effluent generation if re-equilibrium is necessary, as part of the load-elution cycle. A drawback of the process is the retention of rhodium alongside chromium on the SILP and the removal requires a suitable stripping agent not yet identified.

2.6 Non-Conventional Liquid-Liquid Extraction

A split-anion solvent extraction process has been developed by KU Leuven for the separation of an aqueous mixture of pgms into their individual elements (Figure 5) (41). Generally, the split-anion extraction relates to the solvent extraction process where different anions are present in the aqueous and organic phases and the distribution of the IL anions strongly favours the IL phase. The pgms are extracted from the chloride leaching solution using the iodide form of the quaternary ammonium IL Aliquat® 336, [A336][I], dissolved in p-cymene. The iodide anions, which have a strong affinity for the organic phase, coordinate with pgms to form stable iodo-complexes that can be extracted to the ionic liquid phase (42, 43). The split-anion extraction allows not only efficient extraction of pgms without changing from a traditional chloride feed solution, but also the selective recovery of the extracted metal complexes from the loaded organic phases. The organic is scrubbed and stripped of its pgms, as detailed in Figure 5.

Fig. 5

KU Leuven’s proposed flowsheet for the extraction and separation of pgms from spent automotive catalysts

KU Leuven’s proposed flowsheet for the extraction and separation of pgms from spent automotive catalysts

The ionic liquid-based split-anion extraction process is simple, selective and effective for the sustainable separation of pgms, using only one ionic liquid [A336][I] as the extractant, which can be regenerated for consecutive extraction-stripping cycles. The high viscosity of [A336][I] is a drawback, which has shown, during its pilot scale application in mixer-settlers, to slow the mass transfer. Some measures have been identified to reduce the IL viscosity, such as the use of water-saturated ionic liquid or use of green diluents (i.e. p-cymene), but the measures can only partially resolve the problem. To the best of our knowledge this is the first time that a process based on IL for the separation of pgms is tested in continuous mode using real pregnant leach solutions as feed. Other separations using IL have been developed and show good performance but have been only tested with synthetic solutions and not in continuous mode (44, 45).

2.7 Hybrid Sorption Material

Sorbents are an established method to selectively recover palladium and other noble metals for acidic aqueous streams such as leachates (16, 4648). Many materials have been developed by different groups and their performance tested in powder form. However, to be applied in a continuous way, the shape has to be optimised to avoid clogging and pressure build-up in a column or the material has to be modified for easy recovery afterwards with for example a magnetic core (49, 50). Therefore, VITO has developed solid sorbents by first selecting or forming a suitable solid backbone before grafting active organic scavenging groups onto the support using a green aqueous synthesis method. Two types of regenerable three-dimensional (3D) structured metal oxide supports (Figure 6) have been investigated: monodisperse microspheres and 3D printed monoliths. These types of supports have the advantage of reducing mass diffusion limitations, optimising packing density and decreasing pressure drop while allowing fast adsorption and desorption cycling times.

Fig. 6

(a) Image of VITO’s 3D-printed titania monolith with a diameter of 17 mm; (b) scanning electron microscopy (SEM) image of the titania microsphere support; (c) a column loaded with the developed microsphere sorbents in operation adsorbing palladium from an acidic solution

(a) Image of VITO’s 3D-printed titania monolith with a diameter of 17 mm; (b) scanning electron microscopy (SEM) image of the titania microsphere support; (c) a column loaded with the developed microsphere sorbents in operation adsorbing palladium from an acidic solution

The functionalised microspheres show good selectivity for palladium over other pgms and impurities giving a method to remove palladium from acidic solutions. The adsorbed palladium can be easily recovered by stripping with concentrated HCl acid resulting in a concentrated acidic solution of palladium. The sorbents have a palladium capacity of 0.33 mmol g–1 from acidic solutions (pH 2). When stripped with 3 M HCl, a seven-fold increase in the palladium concentration between the feed (100 mg l–1 palladium) and stripping solution was observed. No significant performance loss of the sorbents was observed between the different cycles; only seven cycles have been tested to date.

The developed material is a hybrid (ceramic-organic) adsorbent selective to palladium over the rest of the pgms with good hydrolytic stability that can be regenerated and reused. If a degradation of the organic scavenging groups and hence, decreased performance is observed over a higher number of cycles, the metal oxide support can be recovered and refunctionalised. The biggest drawback is the limited sorbent capacity, but more developments to improve this are ongoing by increasing the specific surface of the supports and optimising the grafting conditions.

2.8 Electrodeposition

SINTEF investigated extracting pgms from the feedstock using pyrometallurgy, employing copper as the pgm collector, followed by a molten salt electrolysis process (Figure 7).

Fig. 7

Schematic representation of the process carried out by SINTEF

Schematic representation of the process carried out by SINTEF

The pyrometallurgical process was investigated at two laboratory scales (10 g and 5 kg). The pgm recovery rates, in the alloy phase, were close to 100%, and the copper-collector recovery rates were in the range 82–100%, when using the optimised parameters: 10 wt% copper-collector, 10–15 wt% calcium oxide, 1600–1650ºC and 1–1.5 h holding time. This pyrometallurgy step pre-concentrated the pgms by ~10 times from feedstock to the generated metallic phase.

In the electrolysis step, the copper-pgm alloy is used as anode in an electrorefining cell with the eutectic LiCl-KCl as electrolyte at 450ºC. The experiments demonstrated the selective extraction of the metal phase (copper), which was recovered at the cathode with a current efficiency of ca. 70%. Under these conditions, the pgms (and other impurities) remain in the anode residue giving a solid with >99.9% purity. Further separation steps are needed to separate the three pgms from each other.

One significant advantage of pyrometallurgical over hydrometallurgical processes is the lower reagent use in relation to the feedstock pgm content (kilograms of reagent per kilogram of pgm) (51). As such, it provides attractive conditions for preconcentrating pgms from very dilute wastes, such as the PLATIRUS feedstocks; the optimised conditions of the SINTEF process showcase that. High recovery rates of the copper collector at the electrolysis cathode have been achieved and it can be recycled for the next pyrometallurgical step.

The electrolysis process allows the extraction of copper from the pgm-containing copper anode in a molten salt electrolyte with better selectivity and kinetics as well as lower energy consumption than in state-of-art copper-refining processes using aqueous solutions (52). Cu(I) species are stable in the molten salt electrolyte, thus the voltage (and energy) needed in the electrorefining process is lower than in an analogous aqueous solution process where Cu(II) are the solely stable species. In general, the kinetics of the electrode charge-transfer reaction in molten salts are considered faster due to the high operational temperature (53).

The challenges of operating the SINTEF pyrometallurgical step are the same as those found in industry. The separation of pgm microparticles from the molten slag phase is impacted by the slag viscosity and metal-to-slag interfacial tension and in turn affect the pgm extraction efficiencies. The energy consumption was ca. 5.5 kWh kg–1 copper recovered in the pyrometallurgical step and ca. 7 kWh kg–1 pgm recovered in the electrolysis step (equal to 0.3 kWh kg–1 copper refined) under optimised experimental conditions. Energy consumption can be challenging to extrapolate from laboratory to industrial scale. Due to the energy intensiveness of pyrometallurgical processes, energy consumption and associated cost must be evaluated at larger scale.

2.9 Selective Chlorination

Molten chloride mixtures can be used as a reaction media in the chlorination of oxide mixtures, ores or industrial byproducts. The dissolution reaction generates chloride compounds at much lower temperatures (ca. 450ºC) than those needed in solid-gas chlorination reactions (ca. 1000ºC). This is due to significant solvation effects of the dissolved metal cation with the chloride ions of the molten chloride media.

SINTEF investigated the selective recovery of the pgms using molten salts and chlorine gas as an oxidiser and chlorination agent, followed by an electrolysis process (Figure 8). LiCl-KCl eutectic mixture was chosen as the best candidate. The feedstock was fed into the reactor at 450ºC without any pretreatment or up-concentration steps, resulting in a single step pgm extraction process. Silicon, magnesium and aluminium were not dissolved thus remain as a solid sludge at the bottom of the reactor. The analysis of the residue shows that, after 3 h, the total chlorination and therefore dissolution of the pgms is close to 50%. The dissolved pgms are recovered in an electrolysis process as a metallic-pgm alloy at the cathode resulting in chlorine evolution at the anode. Only 80% of the dissolved pgms can be accounted for in the molten chloride as pgm-chlorocomplexes; it is believed unaccounted pgm mass corresponds to formed volatile pgm-chlorocomplexes that could be recovered from the off-gas system by condensation; estimates calculated from a mass balance suggested a feed volatilisation of ca. 10% palladium, 10% platinum and 20% rhodium.

Fig. 8

Diagram representing the selective chlorination process carried out by SINTEF

Diagram representing the selective chlorination process carried out by SINTEF

This chlorination process presents clear advantages in terms of rate, conversion and selectivity when compared with traditional gas-solid reaction systems. In the latter, the rate and conversion are limited by the contact of the gaseous chlorinating agent and the material to be chlorinated, and the reaction occurs non-selectively as, at the much higher temperature, chlorination of all other elements contained in the material occurs, not only pgms.

Though faster than gas-solid reactions, the kinetics are still slow when using chlorine gas and the use of other gaseous chlorination agents, such as HCl, should be tested. Further optimisation of the process is required to achieve competitive pgm recovery rates, including recovery of the volatile pgm-chlorocomplexes.

2.10 Gas-Diffusion Electrocrystallisation

GDEx is defined as the reactive precipitation between metal precursors in solution and intermediates from the reduction of gases at a gas-diffusion electrode. When the gas is air or O2, the O2 reduction reaction leads to hydroxyl ions and hydrogen peroxide being formed in the pgm solution, which react, forming oxides or hydroxides (Figure 9). Alternatively, the process can run with other gases. The GDEx process is enabled by VITOCoRE® multi-layered gas-diffusion electrodes (54).

Fig. 9

Schematic representation of the VITO’s GDEx process operating with O2. This represents the presumptive mechanism, which may be revised as we gain further understanding of the process

Schematic representation of the VITO’s GDEx process operating with O2. This represents the presumptive mechanism, which may be revised as we gain further understanding of the process

GDEx uses the cleanest possible reagent, the electron, and it is highly versatile, as it can be used to recover many different metals. The process uses an inexpensive reactor. As it operates in a flow-cell configuration, it is easily up-scalable by stacking multiple individual cells, without a reduction in performance. The process is highly reproducible, involves mild operation conditions (room temperature and atmospheric pressure). The process has a low energy consumption, for example ~2-6 kWh kg–1 of materials recovered, when compared with electrowinning platinum from chloride media reported at 21 kWh kg–1 platinum (55). Finally, it is efficient, i.e. 50% current efficiency for the formation of the reactive intermediates that fully react with the metal precursors to achieve the targeted recovery.

Notably, the recovery of dilute metals and simultaneous synthesis of nanostructures with GDEx is fast, with rates approaching ~3–15 kg per day, using a single, inexpensive, electrochemical reactor under flow regime.

The best results were achieved with dilute metal concentrations, and significant optimisation is required for solutions with metal concentrations above 10 g l–1. Especially with high metal concentrations, it is expected that, after a period of operation, the electrode would become clogged and require an acid treatment to regenerate the electrode porosity. The recovery of the precipitated materials is impacted by the unoptimised downstream separation and drying processes. Some reagents, such as sulfur-based compounds, are known to interfere with the process under defined processing conditions, coprecipitating with the pgms.

The three selected technologies were demonstrated at the VITO and KU Leuven sites to produce recycled palladium, platinum and rhodium to enable the manufacture and testing of recycled autocatalysts (Figure 11).

Fig. 11

Key tasks following PLATIRUS flowsheet selection

Key tasks following PLATIRUS flowsheet selection

The ~1.3 kg feedstock was a mixture of diesel oxidation catalyst (DOC) and three-way catalyst (TWC) from CRF and FORD milled, blended and characterised by MONOLITHOS (56). The resulting powder contained 2066 ± 24 ppm palladium, 2574 ± 15 ppm platinum and 179 ± 5 ppm rhodium.

In addition to the three selected technologies, conventional chemical transformations were employed to convert the PLATIRUS outputs into the correct form for autocatalyst production. Demonstration was carried out using technology and equipment appropriate, available and compatible to process the ~1.3 kg autocatalyst (~15 l pgm solution). Over a six-month period, the PLATIRUS team successfully operated the PLATIRUS flowsheet in cascade and processed the feedstock producing 1.2 g palladium, 0.8 g platinum and 0.1 g rhodium in nitrate form with a purity of 92-99% (as a reference market palladium nitrate solution is sold with a purity of 99.98%) (57) (Figure 12). The overall recoveries were calculated as 46 ± 10% for palladium, 32 ± 8% for platinum and 27 ± 3% for rhodium, including losses for analysis and equipment start-up which are disproportionately high at this scale of operation. In practice, considering optimisation of auxiliary processes and operating in a manner representative of continued industrial operation, more representative recoveries are estimated, by process modelling, to be between 60–86% from feed to sponge for the three pgms and further optimisation beyond this is possible.

Fig. 12

Overview of the mass balance for autocatalyst processing (*Recoveries include losses for analysis)

Overview of the mass balance for autocatalyst processing (*Recoveries include losses for analysis)

4.1 Leaching–Microwave Assisted Leaching

A laboratory scale MW system (flexiWAVE) equipped with a spinning carousel holding 15 pressure-sealed Teflon-lined reactors was used to process ~1.3 kg autocatalyst (Figure 13).

Fig. 13

MW system at the VITO laboratory used for leaching process

MW system at the VITO laboratory used for leaching process

The leaching temperature is measured by a thermowell contained optic fibre, placed in one of the 15 reactors. Each of the 15 reactors was loaded with 5 g of the feedstock and 50 ml 6 M HCl solution. The MW-assisted reaction took place at 150ºC for 10 min, with a heating time to the set temperature of 15 min. Subsequently, the reactor was cooled, opened and the leachate was vacuum filtered. It is noteworthy that this leaching process did not require addition of H2O2 as an oxidation agent and thus the formation of hazardous head space gas mixtures (containing H2 and Cl2 gas) was avoided. During vacuum filtration, the leach residues were washed with 6 M HCl at room temperature. Both leachate and washing liquids were collected.

Overall, ~1.3 kg of material was leached by performing 18 MW-leaching runs. Three batches of material with different grain sizes and total masses were processed, hence three leachates (L1, L2, L3) and washing waters (W1, W2, W3) samples were obtained (Table III).

Table III

Average Properties of the Recovered Leachates and Washing Waters During Leaching

Solution pH Oxidation-reduction potential, mV vs. Ag/AgCl (2sf) pgm recovery, %
Palladium Platinum Rhodium
L1a –0.9 940 86.4 ± 0.1 91.1 ± 0.1 66.7 ± 0.2
L2a –0.8 930 82.1 ± 0.2 89.7 ± 3.1 59.7 ± 2.8
L3a –1.0 940 82.3 ± 2.1 90.5 ± 1.9 67.6 ± 6.0
W1a –0.7 850 4.752 ± 0.001 4.88 ± 0.02 3.8 ± 0.3
W2a –0.8 830 4.72 ± 0.03 5.11 ± 0.02 3.6 ± 0.3
W3a –0.9 840 3.22 ± 0.05 3.6 ± 0.1 2.7 ± 0.3
Average total recoverya (with washings) 87.9 ± 2.7 95.0 ± 1.2 68.0 ± 4.1
Average total recovery (without washings) 83.7 ± 2.0 90.5 ± 0.6 64.7 ± 3.6

4.2 Separation: Non-Conventional Liquid-Liquid Extraction

The leachate containing L1, L2 and L3 (Table III), as prepared by VITO, was processed using the solvent extraction flowsheet developed at KU Leuven (Figure 5). Due to the low pgm concentration of the leaching residue washings, these solutions were not processed. A continuous solvent extraction demonstration using multi-stage mixer-settlers was undertaken to process the leachate (Figure 14).

Fig. 14

Extraction of pgms from leachate of spent autocatalyst in two-stage mixer-settlers at KU Leuven. 75% v/v [A336][I] in p-cymene (4 ml min–1); Feed (6 M HCl + H2O2) (12 ml min–1); two stages; O/A = 1/3; retention time 15 min; 298 K

Extraction of pgms from leachate of spent autocatalyst in two-stage mixer-settlers at KU Leuven. 75% v/v [A336][I] in p-cymene (4 ml min–1); Feed (6 M HCl + H2O2) (12 ml min–1); two stages; O/A = 1/3; retention time 15 min; 298 K

First, Pd(II) and Pt(IV) were quantitatively extracted in two countercurrent stages with [A336][I] in p-cymene at O/A = 1/3, leaving Rh(III) in the raffinate. The impurities (mainly aluminium, barium, cerium, iron and tin) in the loaded organic phase were removed with NaCl solution. Then selective stripping of palladium was achieved by equilibrating the scrubbed organic phase with aqueous ammonia in NaCl solution in four-stage mixer-settlers at O/A = 3/1. Followed by the recovery of platinum from the palladium-free loaded organic phase was performed using acidic thiourea solution [CS(NH2)2/HCl] in four countercurrent stages (O/A = 2/1). After being washed with diluted HCl, the IL requires regeneration by contact with KI to replace the chloride for an iodide anion reforming [A336] [I].

The work at KU Leuven demonstrated that continuous solvent extraction is feasible for not only the preparation of [A336][I] but also the selective recovery of individual pgms, with recoveries of 81 ± 3% Pd(II), 62 ± 2% Pt(IV) and 54 ± 5% Rh(III), from the feedstock leachate. The mass loss was mainly as a result of the samples taken for analysis and the mixer-settlers start-up and finish steps. These losses are not representative of industrial scale operation in which mixer settlers would operate continuously.

The rhodium raffinate and platinum strip were further processed using conventional chemical transformations to convert the pgms to the nitrate form. The palladium strip was sent for further processing by the GDEx process.

4.3 Recovery: Gas-Diffusion Electrocrystallisation

GDEx attained a recovery of ~70 ± 1% of palladium from the KU Leuven strip sample (Figure 15). Palladium was recovered with a purity of 91–93%, with platinum, rhodium and aluminium as the major impurities, and additional minor impurities of barium, iron, magnesium, cobalt and copper. Only two batches were processed in comparison to the eighteen leaching batches performed thanks to the up concentration in the solvent extraction process. The selectivity of the recovery can be optimised by further investigation into the effect of the different GDEx operational variables, such as the influent concentration, hydraulic retention time, applied potential or current.

Fig. 15

Electrochemical reactor, pump and recirculation vessels at VITO

Electrochemical reactor, pump and recirculation vessels at VITO

The palladium sponge generated from the GDEx technology was further processed using conventional chemical transformations to convert it to palladium nitrate.

To comply with emission regulations, within the autocatalyst the unburnt hydrocarbons are oxidised to CO2 and H2O, whilst the toxic gases NOx and CO are converted to N2 and CO2; these reactions require a catalyst containing pgms coated onto a porous monolith (58).

In the final validation step of the PLATIRUS project, the industrial end-users aim to test the recovered pgms for their application as emission control autocatalysts. To achieve this, autocatalysts were generated from three sets of pgm origins: benchmark systems using market grade pgm compounds; recycled material from the cascade activity; synthetic solutions which mimic the PLATIRUS outputs in chemical form and purity profiles. This final stage of the project is underway at the time of writing and the outcomes will be disseminated at the culmination of the project.

The autocatalysts were prepared according to the patented wet impregnation method of MONOLITHOS (59) (Figure 16). Firstly, the diameter, length and weight of the cordierites (monolithic carrots or honeycombs) were measured and the amount of washcoat calculated. Before the impregnation, an acetone wash step of the cordierite was performed before drying the cordierite at 105ºC and cooling to room temperature. A slurry containing the catalytic powder and the binder (Al2O3, 10% of the catalytic powder), dissolved in deionised water (volume five times the solid mass) was prepared and the pH adjusted to 7.0 ± 0.1 (at room temperature). The cordierites were impregnated with the slurry and then dried at 105ºC while being rotated. Once dried, the cordierites were calcined at 350ºC for 1 h. The procedure was repeated until the desired weight increase was achieved and after the final impregnation the cordierites were calcined at 500ºC for 1 h. Finally, the catalysts were placed under an air stream and their final weight was measured. The loading was calculated according to the weight increase compared with the original weight of the cordierite used.

Fig. 16

Catalyst preparation steps. Catalyst nanoparticles are prepared via hydrothermal process. Ceramic matrices are used for the catalyst to be impregnated on their surface

Catalyst preparation steps. Catalyst nanoparticles are prepared via hydrothermal process. Ceramic matrices are used for the catalyst to be impregnated on their surface

Different types of autocatalysts were produced using different pgm loading as well as types of cordierites (900 cells per square inch (cpsi) hexagonal, 400 cpsi and 300 cpsi) (Table IV).

Table IV

Summary of Autocatalysts Produced in the PLATIRUS Project

Type of feed material User Number Typea pgm loading, g ft−3
Recycled CRF 2 TWC: test scale 60
Recycled CRF 2 DOC: test scale 110
Synthetic CRF 2 DOC: test scale 110
Synthetic FORD 1 DOC: full scale 30
Benchmark CRF 2 TWC: test scale 60
Benchmark CRF 2 DOC: test scale 110
Benchmark FORD 1 DOC: full scale 30

FORD and CRF will age and test their allocated autocatalysts (Table IV) to evaluate their performance as both fresh and aged catalysts for steady state and transient operation. The evaluation will be dependent on the organisation and type of autocatalyst but conventionally includes conversion efficiency of the pollutant gasses vs. temperature: (a) NO and NO2 oxidation; (b) hydrocarbon and CO oxidation; (c) exotherm generation.

By |2021-01-04T11:52:50+00:00January 4th, 2021|Weld Engineering Services|Comments Off on Platinum Group Metals Recovery Using Secondary Raw Materials (PLATIRUS): Project Overview with a Focus on Processing Spent Autocatalyst

Academy Fellows among those recognised in New Year’s Honours List

Congratulations to the following Fellows of the Royal Academy of Engineering, who have been recognised in the New Year’s Honours List 2021 for their services to engineering research, industry and wider society:

Dame Commander of the Order of the British Empire DBE

Joanna DA SILVA OBE FREng, Director, Arup Group Ltd. For services to Engineering and International, Sustainable Development

Knight Bachelor

Lewis HAMILTON MBE HonFREng, Formula One Racing Driver. For services to Motorsports.

Commander of the Order of the British Empire CBE

Professor S Ravi Pradip SILVA FREng, Director, Advanced Technology Institute, University of Surrey. For services to Science, to Education and to Research

Officers of the Order of the British Empire OBE

Professor Robert BUCKINGHAM FREng, Robotics Director, UK Atomic Energy Authority. For services to Robotic Engineering

Professor Mohan Jayantha EDIRISINGHE FREng, Bonfield Chair of Biomaterials, University College London. For services to Biomedical Engineering

Professor Eleanor STRIDE FREng, Statutory Professor of Biomaterials, University of Oxford. For services to Engineering

Notes for editors

The Royal Academy of Engineering is harnessing the power of engineering to build a sustainable society and an inclusive economy that works for everyone.

In collaboration with our Fellows and partners, we’re growing talent and developing skills for the future, driving innovation and building global partnerships, and influencing policy and engaging the public.

Together we’re working to tackle the greatest challenges of our age.

For more information please contact:

Jane Sutton at the Royal Academy of Engineering

Tel. +44 207 766 0636

E:  Jane Sutton

By |2020-12-31T10:56:27+00:00December 31st, 2020|Engineering News|Comments Off on Academy Fellows among those recognised in New Year’s Honours List

On Deformation Behaviour of Polycrystalline Iridium at Room Temperature

Johnson Matthey Technol. Rev., 2021, 65, (1), 120

1. Introduction

The platinum group metal iridium is perhaps the most puzzling metal on Earth due to its property of being cleavable and a plastic solid simultaneously (1). This refractory face-centred cubic (fcc) metal (Tmelt = 2446°C) serves as the structural material for applications under extremely hard conditions (2, 3) such as containers for fuel sources in radioisotope generators for deep space missions (4), or crucibles for growing oxide crystals for power lasers (5). Industrial technology for refining and processing iridium, based on traditional chemical refining methods (2, 6, 7), has been developed over the past 60 years (810). Based on these achievements, it has been shown that polycrystalline iridium exhibits limited plasticity due to intergranular fracture at room temperature, but its plasticity increases considerably under elevated temperatures (912). The segregation of non-metallic impurities on the grain boundaries was considered the cause of poor workability of polycrystalline iridium (12). This type of deformation behaviour agrees with empirical knowledge on deformation and fracture of metals (13, 14). On the other hand, single crystalline iridium behaved unusually: it cleaved under tension after considerable elongation (13, 15), but never failed under compression (1618). At room temperature the fracture mode of iridium single crystals was attested as BTF (1, 15), while brittle intergranular fracture (BIF) was the fracture mode for polycrystalline iridium (11, 19). Analysis of the causes of cleavage in iridium has shown that it satisfies some empirical cleavage criteria (1820) due to features in the elastic moduli in comparison with other fcc metals (18, 21). This fact leads to the conclusion that the inclination to cleavage is an intrinsic property of iridium, whereas impurities only reinforce it (1820, 22, 23). However, the analysis of interatomic bonding in iridium has shown that BIF may also be considered as the intrinsic fracture mode of polycrystalline iridium (24).

The pyrometallurgical scheme for the refining of iridium, including: (a) oxidation induction melting; (b) electron beam melting; and (c) growing massive single crystalline workpieces by electron beam, became an alternative technology to manufacture ‘plastic’ iridium (2527). Pyrometallurgical iridium demonstrated considerable plasticity prior to failure under tension in both the single crystalline state (28) and the polycrystalline state (29), while its elastic properties were the same as findings obtained earlier (30). It was confirmed that the intrinsic fracture mode of this ‘plastic’ iridium is BTF, while BIF is induced by harmful non-metallic impurities such as carbon and oxygen (31, 32). Indeed, the portion of BTF on the fracture surface of plastic iridium is considerably higher than BIF (33, 34). Deformation mechanisms and, hence, behaviour of pyrometallurgical iridium were the same as a normal fcc metal excepting the special fracture mode (3538). Recent studies of deformation and fracture behaviour of iridium have shown that new participants achieved the technological level that allows ‘plastic’ iridium to be manufactured (39, 40), including iridium single crystals (41). Also, the old problem concerning the intrinsic fracture mode of polycrystalline iridium or the competition between BTF and BIF in iridium remains (42). Therefore, in the present paper, the deformation and fracture behaviour of iridium wires under tension at room temperature are considered in light of the discussion on this problem.

2. Materials and Methods

Pyrometallurgical iridium was used in this work. It was high purity metal, free of non-metallic contaminants such as carbon and oxygen. The refining procedure and, hence, impurities content were the same as the metal used in earlier work by our group: non-metallic elements <0.1 ppm; tungsten, molybdenum, niobium, iron, zirconium, copper, gadolinium, yttrium, gallium, nickel, palladium, zinc, magnesium, calcium –0.1–1 ppm; platinum, rhodium ~10 ppm (26, 27, 29, 38). Experience has shown that pyrometallurgical refining could be limited by the first and second procedures without loss of quality of the metal. Therefore, the operation of the growth of the massive single-crystalline iridium workpieces was not carried out in this work. The mechanical treatment of the pyrometallurgical iridium included: (a) forging the ingot into sheet at 1500–2000°C in air; and (b) rolling the sheet at ~800°C in air. The resulting metal could be processed like platinum. The cold drawing iridium wire, whose diameter varied from 2.7 mm to 0.5 mm, was prepared from this plastic metal. No long-term recrystallisation annealing of this wire was carried out because this procedure leads to embrittlement and failure of iridium wire due to BIF. Tensile testing was carried out with the help of an Autograph AG-X 50N tensile/compression tester (Shimadzu Corporation, Japan) (traverse rate of 1 mm min–1) at room temperature. The lengths of working parts of iridium wire samples were 100 mm. The structure of the samples before and after testing was examined by conventional X-ray diffraction (XRD) technique on the D8 Advance diffractometer (Bruker Corporation, USA) with copper kα irradiation. Back surfaces of each sample before and after testing were documented on a light metallographic microscope. The fracture surfaces of samples were studied on the scanning electron microscope JSM-6390 (JEOL Ltd, Japan).

3. Results

The first set of iridium samples consisted of 10 pieces taken from a commercial parcel of cold drawing thin iridium wire produced by UralInTech (Russia) having a diameter of 0.5 mm. The microstructure of this wire had a strongly deformed lamellar morphology, where the grains of the polycrystalline matrix practically disappeared (Figure 1). The main feature of this lamellar structure is the narrow highly elongated grains collected in a bunch like a rope. As a result, deformation tracks, such as slip bands or twin lamellae, could not be revealed on the surfaces of the samples after deformation. An XRD spectrum taken from the cold drawing iridium wire prior to testing is shown in Figure 2. There are two high narrow peaks ((200) and (220)) in the middle angles of the spectrum taken from the sample. No visible changes in the spectrum were revealed after tensile testing of the sample. It may be concluded that a stable drawing texture is formed in the iridium wire in comparison with an annealed polycrystalline sheet, which does not depend on further tensile deformation.

Fig. 1.

Microstructure of the cold drawing iridium wire (diameter 0.5 mm)

Microstructure of the cold drawing iridium wire (diameter 0.5 mm)

Fig. 2.

XRD taken from the cold drawing iridium wire (diameter 0.5 mm)

XRD taken from the cold drawing iridium wire (diameter 0.5 mm)

The second set of iridium samples consisted of 10 cold drawing wires with a diameter of 2.7 mm taken from the workpiece that was used to manufacture the thin plastic iridium wire. The Vickers microhardness of these samples in the undeformed state was about 7 GPa. The third set of iridium samples contained 10 cold drawing wires with a diameter of 2 mm. In contrast with the second set, these samples were annealed at 1000–1200°C for 20 min in a low vacuum and, as a result, their Vickers microhardness dropped up to 5 GPa. This operation is also used in the technological process for the manufacture of plastic iridium wire.

The stress-strain curves of the cold drawing iridium wires are shown in Figure 3 and some of their mechanical characteristics are collected in Table I. The back surfaces of the deformed samples are shown in Figure 4, while their fracture surfaces are given in Figure 5. It is clearly visible that the deformation behaviour of the samples from the first set (Figure 3, curve A) is similar to the behaviour of annealed copper wire (Figure 3, curve B). The long stage of plastic flow takes place after the short stage of material strengthening (Figure 3, curves A and B, respectively). Indeed, the total elongation of both materials may be estimated as considerable for a polycrystalline wire sample (30% for iridium and 43% for copper). In addition, there is a clearly visible advanced necking region on the back surfaces of the deformed samples (thinning of 20% for iridium and 55% for copper) (Figures 4(a) and 4(b) and Table I). However, in contrast with copper, iridium exhibits much higher yield stress and ultimate tensile strength (Table I). In spite of the features that are inherent to the ductile deformation behaviour, the fracture mode of the iridium samples from the first set is attested as BTF in the strongly deformed lamellar structure (Figure 5(a)). The same findings were obtained for cold drawing iridium wire with a diameter of 0.3 mm in the temperature range 20–800°C in (29).

Fig. 3.

Stress-strain curves under tension at room temperature: A cold drawing iridium wire, diameter 0.5 mm (elongation 29%, necking 23%); B annealed copper wire (elongation 58%, necking 55%); C cold drawing iridium wire, diameter 2.7 mm (elongation 3.6%, no necking); D cold drawing iridium wire, diameter 2 mm after recrystallisation annealing (elongation 7%, no necking)

Stress-strain curves under tension at room temperature: A cold drawing iridium wire, diameter 0.5 mm (elongation 29%, necking 23%); B annealed copper wire (elongation 58%, necking 55%); C cold drawing iridium wire, diameter 2.7 mm (elongation 3.6%, no necking); D cold drawing iridium wire, diameter 2 mm after recrystallisation annealing (elongation 7%, no necking)

Table I

Mechanical Properties of the Cold Drawing Iridium Wires and Annealed Copper Wires Under Tension at Room Temperature

Yield stress, σ0,2, MPa Ultimate tensile stress, σB, MPa Elongation, ɛ, % Thinning in neck, δ, %
Cold drawing iridium wire (0.5 mm in diameter)
~1000 1850 30 20
Cold drawing iridium wire (2.7 mm in diameter)
~900 1000 3.6
Cold drawing iridium wire (2 mm in diameter) after annealing
~200 480 7
Annealed copper wire
20 210 43 55

Fig. 4.

Back surfaces after tensile testing at room temperature: (a) cold drawing iridium wire, diameter 0.5 mm (elongation 29%, necking 23%); (b) annealed copper wire, diameter 0.75 mm (elongation 58%, necking 55%); (c) cold drawing iridium wire, diameter 2 mm (elongation 3.6%, necking 0%); (d) cold drawing iridium wire, diameter 2.7 mm after recrystallisation (elongation 7%, necking 0%)

Back surfaces after tensile testing at room temperature: (a) cold drawing iridium wire, diameter 0.5 mm (elongation 29%, necking 23%); (b) annealed copper wire, diameter 0.75 mm (elongation 58%, necking 55%); (c) cold drawing iridium wire, diameter 2 mm (elongation 3.6%, necking 0%); (d) cold drawing iridium wire, diameter 2.7 mm after recrystallisation (elongation 7%, necking 0%)

Fig. 5.

Fracture surface of the cold drawing iridium wire under tension at room temperature: (a) diameter 0.5 mm (elongation 29%, necking 23%); (b) diameter 2.0 mm (elongation 3.6%, no necking); (c) diameter 2.7 mm after recrystallisation (elongation 7%, no necking)

Fracture surface of the cold drawing iridium wire under tension at room temperature: (a) diameter 0.5 mm (elongation 29%, necking 23%); (b) diameter 2.0 mm (elongation 3.6%, no necking); (c) diameter 2.7 mm after recrystallisation (elongation 7%, no necking)

The deformation behaviour of thick cold drawing iridium wire (Figure 3, curve C) can be attested as brittle: its stress-strain curve has an almost rectilinear profile, the yield stress is similar to the ultimate tensile strength, while the deformation prior to failure is small in comparison with the previous case. No necking was observed on the back surfaces of the deformed cold drawing thick iridium wires (Figure 4(c)). The fracture mode of the samples agrees with their brittle behaviour, it is BTF (Figure 5(b)). The short-term vacuum annealing of the thick cold drawing iridium wire at a temperature close to the point of recrystallisation of iridium leads to a change in mechanical behaviour from brittle to ductile. Indeed, the behaviour of the stress-strain curve becomes similar to annealed copper (Figure 3, curve D) when after a short stage of strengthening follows the plastic flow stage, while the yield stress and the tensile strength drop considerably (Table I). However, its deformation prior to failure is very small (Table I) for a plastic material and the neck is absent in the deformed samples (Figure 4(d)). The fracture mode does not change from brittle to ductile: it is attested as a mixture of BTF and BIF (Figure 5(c)).

4. Discussion

It was shown that the deformation behaviour of cold drawing iridium wire under tension at room temperature depends on its structural state. Wire with grains of 50–100 μm behaves as a brittle material and exhibits BTF as the fracture mode. Vacuum annealing at 1000–1200°C causes a drop of yield stress of the iridium wire, but does not lead to significant increase of plasticity, while its fracture mode continues to be brittle. On the other hand, thin cold drawing iridium wire having a lamellar structure demonstrates considerable elongation prior to failure and clearly visible necking, despite BTF as its fracture mode. This finding gives the basis for the conclusion that such lamellar structure is the correct morphology for plastic polycrystalline iridium. It is important to note that this morphology is formed in the iridium workpiece under the cold drawing process, while a few short terms annealing at 1000–1200°C are included in the procedure after some rolling passes (29).

Earlier, it was shown that BIF is the impurities induced fracture mode of high purity polycrystalline iridium (31, 32). Indeed such non-metallic elements as carbon and oxygen contained in a low vacuum (10–2 MPa) induce grain boundaries brittleness, but the kinetics of the process depends on the working temperature and its duration (31). For example, under annealing of 20 min at 1200°C, the portion of BIF on the fracture surface is considerably less than the portion of BTF, while after 24 h annealing BIF covers the whole fracture surface. It means that the regime of annealing of the cold drawing iridium wire used in this work is optimal because the hardness and the yield stress of the iridium workpiece are decreased, but the cohesion strength of grain boundaries does not drop.

The low plasticity of the thick cold drawing iridium wire, which was strongly hardened during preliminary processing, may be explained by the supposition that its resource of plasticity is finally exhausted under tension as it takes place in iridium single crystals under the same experimental conditions (26, 37). As a result, the cleavage crack can appear on any dangerous macroscopic surface defect and, hence, such wire is prone to separation by the brittle route without necking. Following this logic, the thin cold drawing iridium wire should behave the same way; however, it exhibits ductile mechanical behaviour, except its fracture mode. One cause of this puzzling effect may be the special configuration of the defect structure of iridium, whose feature on the microscopic level is a lamellar morphology. Indeed, high purity polycrystalline iridium is able to undergo severe deformation under high-pressure torsion at room temperature when the nanocrystalline structure is forming in the material (38). It is puzzling, but in this case, the surface defects play the role of the initiation of cleavage in the neck region only (29). Indeed, iridium meets some empirical cleavage criteria (1820). However, this effect should be considered as an artefact because in contrast with other cleavable solids iridium is a plastic material in both the single crystalline and polycrystalline states and its inclination to cleavage depends on the structural state.

5. Conclusion

The lamellar structure that forms in iridium wire during the cold drawing process provides the excellent mechanical properties of polycrystalline iridium under tension: it behaves like a ductile fcc-metal excepting the brittle fracture mode. It was shown that the inclination of iridium to cleavage depends on its structural state.

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  • Acknowledgements

    The Russian Science Foundation supports this research project (#18-19-00217).

    The Authors


    Peter Panfilov has a PhD (1993) and a ScD (2006) in Materials Science, focusing on deformation and fracture of iridium, from the Ural State University, Yekaterinburg, Russia. Currently, he is a professor at the Ural Federal University. He is developing models for stress accommodation mechanisms in refractory metals, hard biological tissues and rock materials.


    Irina Milenina holds an MS degree in Metallurgical Engineering from the Ural Federal University, Yekaterinburg, Russia. Since joining UralInTech at Yekaterinburg in 2010, she has gained experience working on a range of technologies in the field, concentrating on metallurgy and processing of pgms. Currently, Irina works as the Chief of the Research and Development Laboratory in UralInTech.


    Dmitry Zaytsev is an Associate Professor at Ural Federal University and a Leading Researcher at the Institute of High-Temperature Electrochemistry Russian Academy of Sciences at Yekaterinburg. He received a PhD from Ural State University at Ekaterinburg (2011) and a ScD from the National University of Science and Technology (MISIS) at Moscow, Russia (2016).


    Alexander Yermakov is the founder and director of Russian national pgms manufacturer UralInTech. He received a PhD in Metallurgy of Non-Ferrous metals in 1989. The field of his research activity is metallurgy, processing and applications of pgms. Dr Yermakov, in co-authorship with Professor Panfilov, is the author of many technical publications on platinum group metals, including two books on iridium.

    By |2020-12-18T08:42:48+00:00December 18th, 2020|Weld Engineering Services|Comments Off on On Deformation Behaviour of Polycrystalline Iridium at Room Temperature

    Electrodeposition of Iridium-Nickel Thin Films on Copper Foam: Effects of Loading and Solution Temperature on Hydrogen Evolution Reaction Performance of Electrocatalyst in Alkaline Water

    In order to better understand the electrodeposition mechanism, the CV measured in electrolytes containing nickel, iridium and both iridium and nickel salts are shown in Figure 1. The reduction peaks of iridium, nickel and iridium-nickel were at −0.56 V, −0.37 V and −0.54 V due to the reduction of Ni(II) to Ni0 and Ir(III) to Ir0, respectively. It can be found that the reduction potentials of iridium-nickel and iridium are very close and their peak currents are much higher than that of nickel, which may lead to much more iridium content in the iridium-nickel deposits. Without the addition of complexing agent in the electrolyte, the reduction potential of Ni2+ ions is higher than that of [Ir(III)Br6]3– ions. Therefore, the deposition of nickel was preferable during the electrodeposition process. The oxidation peak for iridium is present at –0.24 V vs. Ag/AgCl. The oxidation peak was mainly attributed to iridium oxidation, Ir0 → Ir(III). However, the oxidation peak for iridium-nickel is present at around –0.24~–0.15 V vs. Ag/AgCl because the iridium-nickel codeposited film is suggested to be alloyed. There is no oxidation peak for nickel at negative potential. For iridium-nickel film, the current peak at –0.54 V was due to the hydrogen adsorption, while the current peak at around –0.24~–0.15 V was due to the reoxidation of the codeposited deposits. For iridium film, the current peak at –0.56 V was observed due to the hydrogen adsorption, which is higher than the current peak at –0.23 V due to hydrogen desorption. These findings indicate that iridium and iridium-nickel deposits have a significant facility for hydrogen incorporation into the plated deposits (37). The deposition processes of iridium and iridium-nickel films are accompanied by a large amount of hydrogen evolution.

    Fig. 1.

    Cyclic voltammograms of iridium-nickel electrode in the bath of 26 mM [Ir(III)Br6]3– and 26 mM Ni2+, nickel electrode in the bath of 26 mM Ni2+ and iridium electrode in the bath of 26 mM [Ir(III)Br6]3–

    Cyclic voltammograms of iridium-nickel electrode in the bath of 26 mM [Ir(III)Br6]3– and 26 mM Ni2+, nickel electrode in the bath of 26 mM Ni2+ and iridium electrode in the bath of 26 mM [Ir(III)Br6]3–

    Figure 2 shows the plots of the mass gain of the specimens deposited in one electrolyte with different deposition times. There is a nonlinear dependence of the mass gain against deposition time. According to CV curves, nickel is preferentially deposited because the deposition potential of nickel is higher than that of iridium. Therefore, the deposition rate for the first specimen, about 2.3 mg min–1 is larger than that of the others. Subsequently, the deposition rate kept stable, and the nickel content in the films decreased. The slope of the second plot is around 0.35, indicating a deposition rate of about 0.35 mg min–1. The atomic composition of the film by EDS is listed in Table II. The iridium content in the deposits increased remarkably from 1 min to 5 min. This result is in agreement with the above discussion.

    Fig. 2.

    Plots of the mass gain of the specimens

    Plots of the mass gain of the specimens

    Table II

    Atomic Composition (at%) of Iridium-Nickel Thin Films Determined by EDS

    Specimen Content, at%
    Nickel Iridium
    1 min, 2.3 mg cm–2 58 42
    3 min, 3.5 mg cm–2 20 80
    5 min, 4.2 mg cm–2 12 88

    Figure 3 shows the surface morphology of iridium-nickel electrocatalysts and copper foam. Figure 3(a) shows a large number of dendritic structures for copper foam with diameters 30–60 nm. In Figures 3(b) and 3(c), many pores and hollowed topography can be observed. The grain boundary of the copper foam is clearly visible because of the thin layer. With the increase of deposition time, the thickness of the film also increases. It can be clearly seen that the iridium-nickel thin film is attached to the surface of the substrate (see Figure 3(d)). The cross structure and many pores of copper foam can increase the active area of the thin film, which is advantageous for hydrogen evolution performance. Figure 4 shows the EDS spectrum of the iridium-nickel electrocatalysts with different loadings. The chemical composition of iridium and nickel in the thin films is shown in Table II. EDS elemental mapping to probe nickel and iridium presence for Ir80Ni20 and the distribution on the substrate surface is shown in Figure 5. A large amount of copper is evenly distributed on the surface. It can be observed that the amount of iridium is larger than that of nickel in the image. Ir80Ni20 thin film was almost completely covered on the copper foam surface. The phase and crystallographic structure of the films on copper foam were determined by X-ray diffraction (XRD), however the signals of the films were not detected due to small loading, the information of copper foam was only present. The copper foam was composed of polycrystalline structure.

    Fig. 3.

    SEM images of copper foam: (a) iridium-nickel films; (b) 2.3 mg cm–2; (c) 3.5 mg cm–2; (d) 4.2 mg cm–2

    SEM images of copper foam: (a) iridium-nickel films; (b) 2.3 mg cm–2; (c) 3.5 mg cm–2; (d) 4.2 mg cm–2

    Fig. 4.

    EDS spectra of the iridium-nickel films: (a) 2.3 mg cm–2; (b) 3.5 mg cm–2; (c) 4.2 mg cm–2

    EDS spectra of the iridium-nickel films: (a) 2.3 mg cm–2; (b) 3.5 mg cm–2; (c) 4.2 mg cm–2

    Fig. 5.

    EDS elemental mapping images of Ir80Ni20 thin film in Fig. 3(c): (a) copper-blue; (b) iridium-red; (c) nickel-green

    EDS elemental mapping images of Ir80Ni20 thin film in Fig. 3(c): (a) copper-blue; (b) iridium-red; (c) nickel-green

    The chemical composition and elemental states of Ir80Ni20 thin films were deeply analysed by XPS technique. The atomic composition of Ir80Ni20 thin films on copper foam is listed in Table III. Figure 6 shows the XPS depth profile for the top surface of iridium-nickel thin films on copper foam. The elements copper, iridium, carbon, oxygen and bromine were determined on the top surface of as-deposited film. Unfortunately, the signal nickel element was not detected, probably due to the low quantities in the film. The large amounts of carbon and oxygen contents were attributed to ordinary adsorption from the environment (see Table III), significant amounts of oxides formed on the surface of the electrode during electrodeposition. The bromine signal was mainly from the electrolytes. The coverage of the Ir80Ni20 thin film on copper foam was not so perfect that the signal copper was determined. Figure 7 shows the high-resolution XPS spectra of as-deposited Ir80Ni20 thin film on copper foam. The binding energies of iridium were located at 63.6 eV and 60.6 eV for Ir0 4f5/2 and 4f7/2, respectively. It was indicated that the film was composed of the metallic state of iridium, although the nickel signal was not detected (Figure 7(a)). The binding energies of Ir0 4f5/2 and 4f7/2 have weak shifts in iridium-nickel thin films in contrast with pure iridium (63.8 eV and 60.8 eV) (38). This is ascribed to the incorporation of nickel into the electronic structures of iridium, demonstrating the changes in the alloyed phase, in turn enhancing the catalytic performance (3941). In the O-1s spectrum (see Figure 7(b)), the main peak at 530.5 eV is attributed to O 1s of the oxides, and the peaks at 531.3 eV and 531.9 eV are usually ascribed to surface species, such as hydroxyls or absorbed water of the film. An additional broader feature peak is present at a higher binding energy of ~533.2 eV.

    Table III

    Atomic Composition (at%) of Ir80Ni20 Thin Film on Copper Foam Determined by XPS

    Elements Chemical composition, at%
    Cu2p 24.87
    Ir4f 2.91
    C1s 34.37
    O1s 37.41
    Br3d 0.44

    Fig. 6.

    XPS depth profile for the top surface of Ir80Ni20 thin film on copper foam

    XPS depth profile for the top surface of Ir80Ni20 thin film on copper foam

    Fig. 7.

    High-resolution XPS spectra of Ir80Ni20 thin film: (a) Ir-4f; (b) O-1s

    High-resolution XPS spectra of Ir80Ni20 thin film: (a) Ir-4f; (b) O-1s

    The electrocatalytic activities for HER of iridium-nickel thin films with different loadings were investigated in 1.0 M KOH solutions. Figure 8 presents the iR-corrected LSV curves and Tafel slopes of the bare copper foam and iridium-nickel samples. As anticipated, the bare copper foam displays a relatively low catalytic activity which requires an overpotential of 502.5 mV to drive a current density of 10 mA cm–2. In contrast, the iridium-nickel catalyst exhibits excellent catalytic activity, demonstrating a negligible onset potential (8.3–18.3 mV) at 1 mA cm–2 for hydrogen evolution in the electrolyte (see Table IV), which are much lower than the onset potential of copper foam. Here, the onset potential should always be defined on the basis of a specific current density, where the Tafel constant can be considered as the onset potential of HER (42, 43). From an electrochemical point of view, the Tafel constant becomes complementary to the Tafel slope.

    Fig. 8.

    (a) Linear sweep voltammograms obtained in 1 M KOH solution at room temperature and potential scan rate of 5 mV s–1; (b) Tafel plots

    (a) Linear sweep voltammograms obtained in 1 M KOH solution at room temperature and potential scan rate of 5 mV s–1; (b) Tafel plots

    Table IV

    Comparison of the HER Catalytic Performance of Different Catalysts in 1.0 M KOH at 298 K

    Samples Onset potential, mV (at 1 mA cm–2) Overpotential, η, mV (at 10 mA cm–2) Tafel slope, mV dec–1 Exchange current density, mA cm–2
    Ir42Ni58 8.3 78 49 0.69
    Ir80Ni20 11.4 60 40 0.657
    Ir88Ni12 18.3 97 43 0.418
    Copper foam 336 500 189 0.022
    Pt/C (45) 0 40 29.5 0.75

    In order to obtain a current density of 10 mA cm–2, Ir42Ni58, Ir80Ni20 and Ir88Ni12 thin films require overpotential of 76.4 mV, 60 mV and 95.4 mV, respectively (see Table IV). These values are already twice the overpotential of 34 mV at the current density of 10 mA cm–2 for the state-of-the-art Pt/C catalyst tested in the same electrolyte. To shed light on insights about the reaction kinetics, a detailed Tafel analysis has been performed. The Tafel equation is as follows (44) (Equation (iii)):

    (iii)

    where j is the current density, j0 is the exchange current density (i.e. a constant at η = 0 V) and b is the Tafel slope. The equation indicates that excellent catalysts should have both low Tafel slopes and high exchange current densities. The potential-dependency of current density j is related to the interfacial electrocatalytic reaction n, as the following (Equation (iv)):

    (iv)

    where n is the number of electrons, F is the Faraday’s constant (96,500 mol C–1). Because the current density j is potential-dependent, ν is also potential-dependent and consisted of three elementary steps as the following Equations (v)(vii):

    Initial discharge or Volmer step:

    (v)

    Atom + ion or Heyrovsky step:

    (vi)

    Atom + atom or Tafel step:

    (vii)

    The above elementary steps lead to two mechanisms: Volmer-Heyrovsky and Volmer-Tafel. Three rate determining steps, Volmer, Heyrovsky and Tafel are possible for the above two mechanisms. The linear portions of the Tafel plots were fitted to the Tafel equation, the Tafel slope values for Ir42Ni58, Ir80Ni20 and Ir88Ni12 thin films were 49 mV dec–1, 40 mV dec–1 and 43 mV dec–1 respectively, indicating that the Ir80Ni20 electrocatalyst has much higher intrinsic activity than other catalysts for HER while still being less active than the Pt/C catalyst (28mV dec–1) (45). The Tafel slopes indicate the HER process of iridium-nickel film follows a Volmer-Heyrovsky mechanism, where electrochemical desorption of hydrogen is regarded as the rate-limiting step, i.e. the HER rate is determined by both H2O discharge and desorption of H from the catalyst surface (4648). The exchange current density (j0) of iridium-nickel thin films and copper foam were calculated by the Tafel extrapolation method (see Table IV), which reflects the catalytic activity of the electrode material under the reaction thermodynamic equilibrium conditions. The j0 value of the Ir80Ni20 thin film was 87.6% of the Pt/C catalyst (0.75 mg cm–2, 15 wt% Pt) (45). Therefore, an iridium-nickel thin film has highly efficient electrocatalytic activity for HER. In addition, a summary of the hydrogen evolution performance of electrocatalysts in alkaline solutions is listed in detail in Table V (4981). It can be found that the Tafel slope of the iridium-nickel thin film is low, indicating iridium-nickel thin film has excellent electrocatalytic performance.

    Table V

    Summary of HER Electrocatalysts in Alkaline Solution on Exchange Current Densities, Overpotential and Tafel Slope

    Coatings Substrates Methods Alkaline Temperature, °C j0, mAcm–2 η, mV b, mVdec–1 Refs.
    Ni-P10 Mild steel Electroless plating 32% NaOH 30 3.6 × 10–3 323(200) 105 (49)
    Ni-Mo Mild steel Electrodeposition 6 M KOH 80 185(300) 175 (50, 51)
    Ni-Mo Mild steel ditto 6 M KOH 80 1.86 × 10–2 185(300) 105 (5153)
    Ni-Mo-Fe Mild steel ditto 6 M KOH 80 187(300) 165 (54, 55)
    Ni83P12C5 Copper ditto 1 M NaOH 25 1.54 × 10–3 201.9(250) 95.2 (56, 57)
    Ni71Mo27P2 Copper ditto 1 M NaOH 70 3.10 × 10–3 170(250) 89 (58)
    Nickel Arc melting 1 M NaOH 25 3.3 × 10–3 121 (59)
    NiMo46 Carbon steel Electrodeposition 5 M KOH 25 5.43 215(100) 147 (60)
    Ni-Sn Copper ditto 1 M KOH 25 6.939 × 10–3 121 (61)
    Ni-Fe-C Copper ditto 3.5% NaCl 90 70(120) (62)
    Ni-S Nickel ditto 30% KOH 25 5.385 141(200) 264.4 (63)
    NiMn Graphite ditto 30% NaOH 25 0.6 141(100) 130 (64)
    NiCoZn Copper ditto 1 M KOH 25 1.62 140(100) 81 (65)
    Ni92P8 Copper ditto 1 M NaOH 70 0.24 171(250) 57 (66)
    NiTi Steel Thermal arc spraying 1 M NaOH 25 5.25 283 (67)
    NiFeZn Carbon steel Electrodeposition 28% KOH 80 3.778 104(135) 67 (68)
    Ni-S Carbon steel ditto 28% NaOH 80 4.6 90(150) 80.9 (69)
    Ni–CeO2 Carbon steel ditto 1 M NaOH 25 80.71 × 10–3 157 (70)
    Ni–LaNi5 Copper ditto 1 M NaOH 25 13.2 330(250) 101 (71)
    Co90W10 Arc melting 1 M NaOH 25 76.5 × 10–3 326(250) 102 (72)
    CoNiFe Carbon cloth Electrodeposition 1 M NaOH 70 5.85 × 10–4 151 (73)
    Co–Mo45 Mild steel ditto 1 M NaOH 30 49.9 × 10–3 103 (74)
    Fe82B18 Rapid solidification 1 M KOH 25 47 × 10–3 430(300) 113 (75)
    Ni-P Mild steel Electroless plating 32% NaOH 30 3.98 × 10–6 340(250) 147 (76)
    Platinum Heat treatment 8 M KOH 85 2.66 × 10–2 460(100) 390 (77)
    Nano-Zr67Ni33 Melt-spinning 6 M KOH 25 2.5 × 10–1 1530(50) 121 (78)
    Raney Nickel Perforated nickel sheet Plasma spraying 25% KOH 70 4 119(250) 84 (79)
    CoFe Nickel foam Electrodeposition 1 M KOH 25 110(10) 35 (80)
    Iron Nickel foam ditto 1 M KOH 25 175(10) 48 (80)
    Cobalt Nickel foam ditto 1 M KOH 25 180(10) 60 (80)
    Nickel foam 1 M KOH 25 260(10) 96 (80)
    Platinum Nickel foam Electrodeposition 1 M KOH 25 40(10) 72 (80)
    Porous nickel Nickel Spontaneous deposition 1 M NaOH 25 0.32 298(100) 138 (81)
    Porous NiIr Nickel ditto 1 M NaOH 25 2.23 274(100) 166 (81)
    Porous NiRu Nickel ditto 1 M NaOH 25 7.2 48(100) 42 (81)
    Ir80Ni20 Copper foam Electrodeposition 1 M KOH 25 0.657 60(10) 40 (32)
    Nickel Copper foam ditto 1 M KOH 25 0.347 170(10) 112 (32)
    Iridium Copper foam ditto 1 M KOH 25 0.398 130.1(10) 69 (32)
    Ir42Ni58 Copper foam ditto 1 M KOH 25 0.69 78(10) 49 This work
    Ir88Ni12 Copper foam ditto 1 M KOH 25 0.418 97(10) 43 This work

    The ECSA of the catalyst is proportional to the electrochemical double-layer capacitance (Cdl). As shown in Figure 9, the Cdl values for Ir42Ni58, Ir80Ni20 and Ir88Ni12 were 59.82 mF cm–2, 132.91 mF cm–2 and 70.03 mF cm–2, respectively. It indicates that the high hydrogen evolution performance of Ir80Ni20 catalyst was mainly due to the high exposure of effective active sites. On the other hand, the scanning range of –0.15~0.85V for Ir80Ni20 catalyst is larger than the range of –0.25~0.65 V for other catalysts. In our previous publication (32), the initial CV curve of Ir80Ni20 catalyst was measured at a scanning rate of 10 mV s–1. It was found that iridium oxides are electrochemically formed at high positive potential on the surface of Ir80Ni20 thin film during a positive scanning direction, however the formation of iridium oxides cannot easily be reduced to the metal state (32). The formed iridium oxides could result in a significant decrease of HER activity. Therefore, when the scanning range of Ir42Ni58 and Ir88Ni12 thin films was shifted from –0.25 V to 0.65 V, the obtained Cdl values should be valid. Therefore, it is inferred that the hydrogen evolution performance of Ir88Ni12 film is better than that of Ir42Ni58 film, which might be attributed to the increase in iridium content of the film or electrode surface defects, resulting in increasing the number of effective active sites.

    Fig. 9.

    CV curves with different scan rates for electrodes in the alkaline solution: (a) Ir42Ni58; (b) Ir80Ni20; (c) Ir88Ni12; (d) differences in current density at 0.05 V vs. RHE (Δi = iaic) plotted against scan rate

    CV curves with different scan rates for electrodes in the alkaline solution: (a) Ir42Ni58; (b) Ir80Ni20; (c) Ir88Ni12; (d) differences in current density at 0.05 V vs. RHE (Δi = ia–ic) plotted against scan rate

    The large active surface area could be related to the porous structure and hollow architecture with crossed branch structure, which results in a significantly enhanced catalytic activity. The rough texture and the porous structure of copper foam facilitate fast mass transport for the enhanced reaction kinetics (82). However, Ir88Ni12 thin film with a good hydrogen evolution performance has a larger electrochemical surface area than Ir42Ni58 film. The electrocatalytic activity of iridium-nickel catalysts show a loading dependence.

    Electrochemical impedance measurements were performed to further investigate the reaction kinetics of the HER process under the experimental conditions. Nyquist plots of copper foam, Ir80Ni22, iridium and nickel thin films as a function of overpotential are shown in Figure 10. The preparation of the iridium and nickel electrocatalysts was addressed (32). According to alternating current (AC) circuit theory, impedance spectra obtained for a given electrochemical system can be correlated to one or more equivalent circuit (83). Thus, different equivalent circuits were suggested to model the present data and the relevant model with the minimum number of electrical elements. The model of Ir80Ni22 film consists of the solution resistance (Rs), the low frequency time constant characterising the double-layer capacitance (Cdl) and charge transfer resistance (Rct). The potential dependencies of the obtained data are shown in Table VI. Due to surface heterogeneity of solid electrodes resulting from surface roughness and formation of porous layers, a constant phase element (CPE) is commonly used to replace the capacitance (C) in a real electrochemical process, which mainly depends on a non-ideal capacitance behaviour (84, 85). Rct values of iridium film and copper foam are 72.34 Ω cm2 and 76.64 Ω cm2, respectively. While the charge transfer resistance of nickel and Ir80Ni22 films are large, about 2642 Ω cm2 and 1312 Ω cm2, indicating that the Rct values of iridium film and copper foam are lower than those of nickel and iridium-nickel films. According to the XPS data, there is no iridium oxide on the catalyst surface for Ir80Ni22 thin films. It can be inferred that the iridium thin film was composed of metallic state. On the other hand, copper foam was immersed in nitric acid solution to activate it before the experiment. The absence of oxides in copper foam may result in a charge transfer resistance that is less than other electrocatalysts as a result. For nickel and Ir80Ni22 thin films, the top surface might be composed of some nickel oxides. The surface of nickel-rich nickel-iridium thin films consisted of lots of nickel oxides, the amount of nickel oxides was much more than that of metal nickel (unpublished data). Therefore, there is a contradiction here. The electrocatalytic performance of the thin film involves various factors, such as surface chemical substances, the number of catalytic active sites per unit area, and the electronic effect of the thin film metal. At the cathode, the process of hydrogen reduction for hydrogen gas requires energy to remove electrons from the metal electrode and connect electrons to protons to produce hydrogen. Therefore, the process of transferring electrons from the electrode to the hydrogen ions in the liquid phase has a certain resistance, which is a charge transfer resistance. Iridium electrode with a low resistance could accelerate the electron transfer during the electrocatalytic reaction.

    Fig. 10.

    (a) Nyquist plots of Ir80Ni20 film, iridium film and copper foam for the HER in 1M KOH; (b) the corresponding equivalent electric circuit models for all samples

    (a) Nyquist plots of Ir80Ni20 film, iridium film and copper foam for the HER in 1M KOH; (b) the corresponding equivalent electric circuit models for all samples

    Table VI

    Electrical Equivalent Circuit Parameters

    Samples Rs, Ω cm2 Cdl, F cm–2 Rct, Ω cm2
    Iridium 1.218 0.098 72.34
    Ir80Ni20 1.485 0.05076 1312
    Nickel 13.6 0.003567 2642
    Copper foam 1.89 0.005816 76.64

    Figure 11 shows the polarisation curves and Tafel curves of the Ir88Ni12 film at different temperatures. As shown in Figure 11(a), the electrode has the best hydrogen evolution performance at 60°C, with only an overpotential of 186 mV to obtain a current density of 30 mA cm–2. At the temperature of 30°C, an overpotential of 212 mV is required. The performance of hydrogen evolution improves from 30°C to 60°C. Interestingly, the hydrogen evolution performance of the catalyst has decreased from 20°C to 30°C. The effect of temperature is not obvious, and the curves are very close. This result can also be derived from the Tafel slopes (see Figure 11(b)). From 20°C to 60°C, the Tafel slope is 46 mV dec–1, 56 mV dec–1, 52 mV dec–1, 43 mV dec–1 and 40 mV dec–1, respectively. The comparison of the HER catalytic performance at different temperatures is shown in Table VII.

    Fig. 11.

    (a) Linear sweep voltammograms obtained in 1.0 M KOH solution at different temperatures and potential scanning rate of 5 mV s–1; (b) Tafel plots

    (a) Linear sweep voltammograms obtained in 1.0 M KOH solution at different temperatures and potential scanning rate of 5 mV s–1; (b) Tafel plots

    Table VII

    Comparison of the HER Catalytic Performance in 1.0 M KOH at Different Temperatures

    Temperature, °C Onset potential, mV Overpotential, η, mV (at 30 mA cm–2) Tafel slope, mV dec–1 Exchange current density, mA cm–2
    20 16 192 46 0.54
    30 16 212 56 0.62
    40 16 204 52 0.53
    50 16 193 43 0.44
    60 16 186 40 0.40

    To investigate the essence of the improvement of HER activity of the iridium-nickel electrocatalyst, the apparent activation energies (Ea) of the film were determined via the following Arrhenius equations (86) (Equations (viii)(x)):

    (viii)

    (ix)

    (x)

    where j0 is exchange current density (A cm–2), F is the Faraday’s constant, k is Kohlrausch coefficient (dimensionless), c is the concentration of reactant (constant), Ea is the apparent activation energy (J mol–1), T is the temperature (K), and R is the gas constant (8.314 J mol–1 K–1). The linear relationship between logj0 and 1/T for Ir88Ni12 thin film is displayed in Figure 12. According to Equations (viii)(x), the apparent activation energy of Ir88Ni12 thin film electrocatalyst is calculated as 7.1 kJ mol–1, by the slopes of lines. Compared with the nickel cathode with about 40 kJ mol–1 in standard electrolyte (87), this result indicates that the Ir88Ni12 thin films can remarkably reduce Ea for HER and accordingly result in higher electrocatalytic activity. Hence, the codeposition process of nickel and iridium species on the copper foam provides a large number of active centres for hydrogen adsorption, with the synergetic effect giving electronic structure suitable for HER.

    Fig. 12.

    Dependence on temperature (Arrhenius plots) of the exchange current density for the Ir88Ni12 film

    Dependence on temperature (Arrhenius plots) of the exchange current density for the Ir88Ni12 film

    AC impedance characterisation of HER on the Ir88Ni12 electrode in 1.0 M KOH with different temperatures is shown in Figure 13. Nyquist plots of Ir88Ni12 film as a function of overpotential are shown in Figure 13(a). Impedance spectra obtained for a given electrochemical system can be correlated to an equivalent circuit (Figure 13(b)). The temperature dependence of Rct and Cdl parameters for the HER of Ir88Ni12 film examined at the temperature range of 20–60°C is present in Table VIII. The Ir88Ni12 electrode exhibited single, ‘depressed’ semicircles (a single-step charge-transfer reaction) at all reaction temperatures, in the explored frequency range, it is noted that a high-frequency semicircle electrode porosity response, which is typically observed in alkaline media, was practically indiscernible (34). The recorded Rs parameter decreased from 1.572 Ω cm2 at 30°C to 1.038 Ω cm2 at 60°C. Simultaneously, the Rct parameter significantly reduced from 48.34 Ω cm2 to 14.75 Ω cm2 for the same temperature range (see Table VIII). The lower Faraday resistance of the Ir88Ni12 electrode surface accelerates the electron transfer during the electrocatalytic reaction. The Cdl parameter was significantly reduced from 0.02515 F cm–2 to 0.02885 F cm–2. The effect most likely results from partial blocking of electrochemically active electrode surface by fresh hydrogen bubbles (34).

    Fig. 13.

    (a) Nyquist plots of Ir88Ni12 film for the HER in 1M KOH at different temperatures; (b) the corresponding equivalent electric circuit models

    (a) Nyquist plots of Ir88Ni12 film for the HER in 1M KOH at different temperatures; (b) the corresponding equivalent electric circuit models

    Table VIII

    Electrochemical Parameters for the HER on Ir88Ni12 Thin Film Electrode in Contact with 1.0 M KOH, Studied over the Temperature Range of 20-60°C

    Parameters 20°C 30°C 40°C 50°C 60°C
    Rs, Ω cm2 1.572 1.366 1.126 1.041 1.038
    Cdl, F cm–2 0.02515 0.03417 0.02987 0.03334 0.02885
    Rct, Ω cm2 48.34 44.74 24.33 20.53 14.75

    Apart from the catalytic activity, stability is another important requirement of catalysts for the HER system. In this case, the long-term stability of Ir80Ni20 film electrocatalyst is assessed in 1.0 M KOH at constant current densities of 10 mA cm–2 for 10 h (see Figure 14(a)). A slight increase in the overpotential has been observed in the V-t curve. The result of the long-term hydrogen evolution tests exhibited excellent electrocatalystic stability in alkaline solution. Polarisation curves recorded after 400 cycles testing for Ir88Ni12 film indicate that there is a little decay while the overpotential exceeds 0.068 V, instead, a slight improvement of the electrocatalytic activity of the electrode at low overpotential (see Figure 14(b)). This slight increase in the catalytic activity was possibly owing to the reduction of surface oxides during the initial period of hydrogen evolution, while the observed increase in overpotential as shown in Figure 14(a) could be a result of increased mass exchange resistance due to the continuous gas bubbling (88).

    Fig. 14.

    (a) Chronoamperometric durability test for Ir80Ni20 film at a constant current density of 10 mA cm–2 for 10 h; (b) polarisation curves of Ir88Ni12 film initially and after 400 cycles vs. RHE at a scan rate of 5 mV s–1 in 1.0 M KOH solution

    (a) Chronoamperometric durability test for Ir80Ni20 film at a constant current density of 10 mA cm–2 for 10 h; (b) polarisation curves of Ir88Ni12 film initially and after 400 cycles vs. RHE at a scan rate of 5 mV s–1 in 1.0 M KOH solution

    By |2020-12-17T15:23:58+00:00December 17th, 2020|Weld Engineering Services|Comments Off on Electrodeposition of Iridium-Nickel Thin Films on Copper Foam: Effects of Loading and Solution Temperature on Hydrogen Evolution Reaction Performance of Electrocatalyst in Alkaline Water

    Lattice Dynamical Study of Platinum by use of Van der Waals Three Body Force Shell Model

    Johnson Matthey Technol. Rev., 2021, 65, (1), 87

    Introduction

    The lattice dynamical study of metallic crystals is an interesting field of research. Platinum group metals are highly valuable transition metals which have many useful properties. The electronic structure of the platinum metals is of impressive theoretical and practical importance. Dependable thermodynamic information is expected to give the crude material from which lattice dynamics, electronic conveyances and energy states can be deduced by genuine understudies of the solid state. In the present manuscript the author has used VTBFSM for theoretical calculation. The pioneering work of Kellerman (1) for ionic interactions in the alkali halides has attracted considerable attention theoretically as well as experimentally. Löwdin’s (2, 3) and Lundqvist’s (46) theory for ionic solids leads to the first important term as many body force which includes the three-body component. The Heitler-London theory and the free-electron approximations will employ the combined effects of VWI and TBI in RSM (7). The effects of VWI and TBI in the framework of ion polarisable RSM (IPRSM) are effective up to the second neighbour with short-range, VWI and TBI interaction. The experimental investigation for the phonon dispersion curve of platinum has been done with coherent inelastic neutron scattering, variation in Debye temperature and Raman spectra (810). The elastic constants and dielectric constants (11), physical and natural properties of platinum have been elucidated by expedient of theoretical models (1216), which has also successfully described their interesting properties. After the failure of the Kellerman rigid-ion model (RIM) then Karo and Hardy (17) used a deformation dipole model, Woods et al. (7) and Dick and Overhauser (18) used a RSM to report lattice properties of alkali halides. The other most prominent model was also proposed by some researchers, among them Schröder’s (19) breathing shell model, Basu and Sengupta’s (20) deformable shell model and the three-body force shell model of Verma and Singh (2123) and Singh et al. (24) for such halides. In consideration of the effect of VWI, reported by Upadhyaya et al. (25), excellent results have been procured between experiment and theory for ionic halides and semiconductors. The betterment of the present model VTBFSM over others can be realised from the fact that in the present model relatively fewer numbers of parameters have been able to interpret numerous and largely divergent physical properties of materials. This has to motivate the author to incorporate this model in the present study.

    Theory

    Numerical Computations

    In the present paper the parameters including (C11, C12 and C44), polarisabilities (α1, α2), and lattice constant by (26) have been theoretically calculated for platinum and given in Table I. By solving Equations (i) and (v) we can obtain the phonon spectra in the first Brillouin zone divided into evenly spaced miniature cells. The theoretical results were obtained by VTBFSM. We have used the computed vibration spectra to study the specific heat and infrared (IR)/Raman spectra in the present paper. The DOS have been obtained by computing the DOS of the frequencies from the knowledge of lattice vibrational frequency spectra. The values of frequencies are compatible with theoretical and experimental peaks and Cauchy-discrepancy for lattice dynamics of platinum.

    Table I

    Cauchy-Discrepancy and Constant Parameters of Platinum

    Input data for platinum Calculated input parameters for platinum
    Properties Values for platinum Properties Values for platinum
    C11 34.67 (26) C11 32.57
    C12 25.07 (26) C12 23.97
    C44 7.65 (26) C44 6.35
    2a 3.923 (26) 2a 3.923
    α1 0.037 α1 0.0487
    α2 0.032 α2 0.0368

    In the Brillouin zone surface the calculated phonon dispersion curves for platinum are shown in Figure 1 by using first principles along two high symmetry directions (qqq) Г-X-Г. The parallel vibrational modes show real dispersion with a maximum cleave. The upper branch consists of longitudinal modes, while the lower one is the shear‐horizontal mode, along both the Г-X-Г directions. We find that the surface modes for clean platinum (qqq) undergo a few changes in L-T modes on the clean surface, near the zone boundaries and along the X-direction, are replaced only in the dispersion curves. This is because the zone boundaries are moderate and the next two surface modes are strengthened. The experimental reported results for dispersion relation are shown in Figure 1(b) (27). On comparing with the experimental result i.e. Figure 1(a) with Figure 1(b) good agreement can be observed.

    Fig. 1.

    (a) Phonon dispersion relation curve for platinum by VTBFSM; (b) phonon dispersion relation to platinum along the [ɛ, 0, 0] direction (A) and [ɛ, ɛ, 0] direction (B) (27). Copyright © 2008 Società Italiana di Fisica. Reprinted by permission of Springer Nature

    (a) Phonon dispersion relation curve for platinum by VTBFSM; (b) phonon dispersion relation to platinum along the [ɛ, 0, 0] direction (A) and [ɛ, ɛ, 0] direction (B) (27). Copyright © 2008 Società Italiana di Fisica. Reprinted by permission of Springer Nature

    The DOS vs. frequency curve for platinum theoretically calculated in the energy range from approximately –7.0 eV to 0.5 eV in bulk is shown as a solid line in Figure 2. The bulk DOS exhibits three main peaks that are accurately produced. The small observed differences are related to the shape of the main peaks. The differences between the calculated and observed values were found and discussed in Figure 2. There are very important features obtained from the DOS vs. frequency curve. The information about the surface and resonance states was found through these differences. Below the Fermi level EF, resonance-states are expected to be obtained, mainly because these energies represent the continuum and few energy gaps exist at these energy values. The experimental reported DOS curve (28) may be compared with the present model i.e. Figure 2(a). Sharp peaks can be seen in Figure 2(a) while in Figure 2(b) the distortion in peaks can be seen which justifies the superiority of the present theoretical study.

    Fig. 2.

    (a) DOS vs. frequency curve of platinum with present VTBFSM; (b) DOS vs. frequency curve of platinum. Reprinted from (28), with the permission of AIP publishing

    (a) DOS vs. frequency curve of platinum with present VTBFSM; (b) DOS vs. frequency curve of platinum. Reprinted from (28), with the permission of AIP publishing

    The specific heat and Debye temperature ΘD have been calculated as a function of temperature T from the lattice frequency spectra as shown in Figure 3. Debye temperature ΘD is calculated from different frequency values. The specific heat value of platinum has been measured at extended temperature (0 K to 300 K). The calculated result is in reasonable agreement at moderate temperature and at very low temperature. The comparison can be seen through experimental results (27).

    Fig. 3.

    (a) Debye temperature curve with VTBFSM; (b) Debye temperature curve by Closs and Shukla (27) Copyright © 2008 Società Italiana di Fisica. Reprinted by permission of Springer Nature

    (a) Debye temperature curve with VTBFSM; (b) Debye temperature curve by Closs and Shukla (27) Copyright © 2008 Società Italiana di Fisica. Reprinted by permission of Springer Nature

    Discussion

    The varying investigated properties are distinctly shown in the present study by successful use of VTBFSM, which has provided the complete lattice description of platinum. It agrees well with the test of anisotropy factor A = 2C44/(C11–C12) > unity and towards the high frequency end the higher peak is found. The determined model parameters in Table I were used to solve the secular equation for specified values of wave vectors in the first Brillouin zone, which is split up in an evenly spaced sample of (1000) wave vectors by Kellerman (1). From the symmetry, these 1000 points are reduced to 48 non-equivalent points at which the vibration frequencies have been obtained by solving the secular determinant. Debye temperature variations at different temperatures by Macfarlane et al. (26) and colossal dielectric constant (CDC) curves for platinum crystals have been computed by using VTBFSM model. By using the sampling technique the corresponding values of ΘD have been compared with available experimental data (2729) and the curve for ΘD vs. absolute temperature (T) was plotted as shown in Figure 1 for platinum. In this temperature range one should take into account the temperature dependence of the frequency spectrum, this requires, however, knowledge of the phonon frequencies at more than one temperature. The variations of ΘD with specific heats have been used to compute phonon frequencies in the first Brillouin zone and data points for different points were reported in Table II. The effect of anharmonicity is excluded so slight discrepancies between theoretical and experimental results at higher temperatures are seen, though the agreement is almost better with VTBFSM. The calculated (ΘD–T) curve for platinum has given excellent agreement with the experimental values (810). The DOS curve is given in Figure 2 and data points are shown in Table III. The two-phonon Raman spectra are sensitised to the high-frequency side while the specific heats are sensitive to its lower side which is stated the reasonableness of VTBFSM for all wavelength range.

    Table II

    Assignments for the Observed Peak Positions for Phonon Dispersion Relation in Г-X-Г Direction

    Г-directions X-directions Г-directions
    x-axis y-axis x-axis y-axis x-axis y-axis
    0.05283 1.21564 0.4084 5.1927 1.50882 6.4594 2.51486 0.2413
    0.09694 1.29258 0.8167 4.3248 1.54589 4.4531 2.58016 0.0742
    0.14104 1.29749 1.2251 4.2535 1.54593 4.4548 2.5892 0.3527
    0.16361 1.29889 1.9118 4.2383 1.61352 6.3852 2.61588 0.7981
    0.1895 1.38452 1.6334 4.5661 1.64652 4.6218 2.633 0.4826
    0.19903 1.39083 2.3573 4.4389 1.65054 4.3063 2.67354 1.6334
    0.22918 1.39743 1.9861 4.3991 1.67279 4.6961 2.67698 0.7796
    0.23438 1.49138 2.7471 6.478 1.70493 6.1439 2.70459 2.0789
    0.27413 3.174 1.74195 4.065 2.73415 1.1694
    0.27765 2.3944 1.75174 5.0302 2.78695 1.5406
    0.30512 3.5638 1.78317 5.8283 2.84847 1.9118
    0.33485 2.8028 1.82898 4.9924 2.91871 2.2645
    0.34487 3.9907 1.8306 5.29 2.98776 5.5313
    0.389 4.4176 1.85263 5.4756 2.99327 2.58
    0.39202 3.1926 1.87869 5.4529 3.04495 5.9397
    0.42283 3.4153 1.87879 5.4385 3.08086 2.8399
    0.42875 4.8445 1.90724 3.5081 3.09402 2.8956
    0.47724 5.2715 1.94376 4.9745 3.11517 6.2738
    0.48872 3.7865 1.97845 3.8125 3.19451 2.9698
    0.53007 5.6798 1.97928 3.6312
    0.58951 4.1392 1.98546 3.174
    0.59596 6.051 2.03477 4.3619
    0.67489 6.3666 2.05494 2.8399
    0.68143 4.3619 2.07071 5.29
    0.75796 6.478 2.0911 2.8566
    0.81252 4.4733 2.09835 2.6172
    0.85822 6.348 2.14018 4.9374
    0.86919 4.3991 2.14743 3.5824
    0.90881 4.6961 2.14883 4.8631
    0.95402 6.1253 2.16345 2.2645
    0.97385 4.2877 2.19499 3.1555
    0.9964 4.9559 2.20077 4.4548
    1.03665 5.8283 2.22853 1.8933
    1.07096 5.2715 2.24394 4.0093
    1.07858 4.2506 2.25891 1.7262
    1.1149 5.5313 2.28713 3.5824
    1.13663 5.5154 2.32159 3.1555
    1.13671 5.5128 2.32399 1.355
    1.18774 4.2691 2.35607 2.7471
    1.21487 5.123 2.38907 2.2744
    2.39051 2.3016
    2.44978 0.6125

    Table III

    Assignments for the Observed Peak Positions for Combined Density of States

    x-axis, THz y-axis, arbitrary units x-axis, THz y-axis, arbitrary units
    0.0234 3.1403 0.01226 0.23887 1.2142 0.50083
    0.1286 3.2455 0.05927 0.28588 1.2586 0.44984
    0.2224 3.3964 0.10831 0.32272 1.2914 0.39884
    0.3276 3.51 0.15532 0.27586 1.3686 0.29481
    0.4213 3.6352 0.20437 0.229 1.4015 0.24381
    0.562 3.7489 0.27997 0.18418 1.4459 0.16746
    0.6212 3.8852 0.32899 0.12713 1.4788 0.14386
    0.692 4.1503 0.38006 0.13548 1.8082 0.00327
    0.7512 4.4271 0.42908 0.14791 2.0736 0.01978
    0.8219 4.6924 0.48015 0.16033 2.3276 0.03832
    0.8811 4.9576 0.52917 0.17072 2.5589 0.06909
    0.9518 4.9918 0.5782 0.16054 2.7902 0.09782
    1.0111 5.1402 0.62926 0.11778 2.8599 0.11827
    1.104 5.2884 0.65177 0.07299 2.9651 0.16528
    1.1369 5.4367 0.60077 0.03023 3.0818 0.2123
    1.1812 0.54978

    Conclusion

    The exploration of model parameters, Debye temperature and DOS are reported by use of the present model VTBFSM for platinum. The conformity with experimental data (810) of our theoretical peak is very good for platinum. A successful explanation of spectra has provided the next best test of any model for their higher range of frequency. Small deviations were observed at the higher temperature side due to harmonic approximation in the Debye curve. Better agreement has been obtained with the available experimental data (1620) and theoretical results. The motivation of this work is the availability of experimental (29) and theoretical (30, 31) work on platinum. Therefore, it may be concluded that the incorporation of VWI is requisite for the absolute interpretation of the phonon dynamical behaviour of platinum. Many researchers have also successfully reported theoretical results for alkali halides (3242) by use of the present model. Hence, the present model may be understood to provide a powerful and simple approach for a comprehensive study of the harmonic as well as anharmonic elastic properties of the crystals under consideration. The only constraint of VTBFSM is the knowledge of certain experimental parameters needed that can be used as input data.

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  • The Author


    U. C. Srivastava obtained his MSc (Physics) and PhD (Solid State Physics) degrees from Veer Bahadur Singh Purvanchal University, Jaunpur, Uttar Pradesh, India. He obtained his MTech (Electronics & Telecommunication) degree from Karnataka State Open University, Mysore, India. He currently works as Assistant Professor-III in the Department of Physics, Amity Institute of Applied Sciences, Amity University, India. He has 17 years’ teaching and research experience. His area of research is theoretical lattice dynamical study of ionic crystals. He has published 24 research papers in different national and international journals.

    By |2020-12-15T12:15:39+00:00December 15th, 2020|Weld Engineering Services|Comments Off on Lattice Dynamical Study of Platinum by use of Van der Waals Three Body Force Shell Model

    Different Deformation Behaviour Between Zirconia and Yttria Particles in Dispersion Strengthened Platinum-20% Rhodium Alloys

    Johnson Matthey Technol. Rev., 2021, 65, (1), 112

    Platinum-20% rhodium strengthened by oxides of zirconium and yttrium were prepared by solidification of platinum-rhodium-(zirconium)-yttrium powder which had been internally oxidised. After forging, rolling and annealing, 1 mm plates were obtained. Then the plates were mechanically ground to 50–70 μm from rolling-normal direction, followed by argon ion milling until a hole appeared on the centre of the foil to obtain samples which were characterised by transmission electron microscopy (TEM), combined with thermodynamic analysis. The existence of spherical ZrO2 and Y2O3 particles was verified with platinum and rhodium present as pure metals at the same time. It was found that the deformation behaviour of ZrO2 and Y2O3 particles was quite different during processing, where the former basically maintain their spherical shape and were bonded tightly to matrix, while the latter were compressed along normal direction and form two cracks on both sides of Y2O3 particles along the rolling direction. The differences in hardness and interface bonding properties of these two types of particles are supposed to be the main causes of different deformation behaviour during hot forging and cold rolling.

    1. Introduction

    Platinum and its alloys are very important in industries such as the chemical and glass industries. Some of their main applications are as follows: a functional structural material in the aerospace industry; a catalyst in the nitric acid preparation industry; nozzles for preparing glass fibres; preparing crucibles and utensils that require special properties for use in chemical laboratories. Platinum-rhodium alloys with low rhodium content can also be used as brazing filler metals in metal welding. Although expensive, their high temperature stability and chemical inertia cannot be replaced by other materials (1, 2).

    However, the strength and creep resistance of pure platinum would significantly reduce at high temperature because of sharp grain growth. Therefore, it is crucial to find a way to improve the high temperature creep resistance of platinum alloys (3). Many methods of strengthening platinum materials are known. Among these different methods, the best methods are solid solution strengthening and dispersion strengthening. The addition of rhodium has been found to have the best solid solution strengthening effect in high temperature use of platinum. With increasing rhodium content in platinum-rhodium alloys, the normal temperature strength, high temperature endurance strength, creep rupture life and creep activation energy of the alloy increases greatly, so platinum-rhodium alloys are widely used (4, 5). But the high-temperature mechanical properties of platinum-rhodium alloys fail to satisfy the requirement of industrial production with worsening service conditions. Therefore, dispersion-strengthened platinum-rhodium alloys were subsequently developed in Johnson Matthey, UK (6, 7), Engelhard Corporation, USA (8) and Heraeus, Germany (9) from the 1980s to 1990s. They were prepared by adding zirconium, yttrium or scandium oxide particles into the platinum-rhodium alloy under certain process conditions. At present, dispersion-strengthened platinum alloys such as zirconia grain stabilised (ZGS) platinum and oxide dispersion strengthened (ODS) platinum (10, 11), in which Y2O3 and ZrO2 are two commonly used reinforcement particles, are used in industrial applications. According to the experimental results of Hu et al. (12), as the zirconium concentration increases, the platinum-rhodium alloy’s yield stress (0.2% offset) increases significantly, while the elongation decreases slightly. The work hardening rate of particle-reinforced samples increases with the increase of the volume concentration of dispersed particles, which is a typical behaviour of particle dispersion enhancement. In addition, based on a reformulation of the Orowan stress for particle strengthening and by superposing this stress to the matrix stress, a calculated flow stress is in good accord with the experimental value. Though the strength of these particle strengthened platinum alloys can be significantly improved, the further enhancement of the strength is difficult due to the lack of mechanism research and empirical development in the past (12, 13).

    Zirconium and yttrium have good plasticity and corrosion resistance. Diffusion strengthening improves the metal strength through adding a second phase or multiple phases and the essence is the interaction of the second phase and the dislocation (13). Nevertheless, the two reinforcement particles, i.e. Y2O3 and ZrO2, are usually thought be to the same as strengthening particles based on Orowan’s equation where the strength increment from the non-deformable dispersed particles is positively correlated with the particle spacing (14, 15). When making samples, we tried to add the yttrium content to 0.1%, and found that the ingot will crack during rolling, so we speculate that different deformation behaviours will have a huge impact on alloy strengthening.

    In this study, two kinds of platinum alloys strengthened by Y2O3 and ZrO2, respectively, were prepared and characterised by TEM. A number of differences in deformation behaviour of the two particles during processing were found. These findings are expected to lead to new insights into developing dispersion strengthened high strength platinum alloys.

    2. Experiment

    Nominal composition of the investigated alloys is listed in Table I. The preparation processes have been described in previous research (13) and can be briefly summarised as follows: Pt-20 wt% Rh-0.015 wt% Y without and with 0.1 wt% Zr were smelted in a vacuum induction furnace at 1800–2000°C under argon atmosphere, then cast into a water-cooled copper mould to obtain ingots. The ingots were hot forged to 10 mm plates which were sheared into pieces, followed by mechanical milling to fine powder. The size distribution of the powder was measured using an LS-POP(6) laser particle size analyser (OMEC, China). 97% of the particles were distributed between 5 μm and 60 μm with an average particle size of 25 μm. The powder was sintered and exposed in air to internally oxidise at 1150°C for 4 h. The 30 mm sheets were obtained by hot forging at 1400°C, then rolled to 1 mm sheets at room temperature followed by annealing at 1150°C for 30 min. To prepare the TEM samples, the sheets from rolling-normal direction were mechanically ground to 50–70 μm, followed by argon ion milling at 5 kV until a hole appeared on the centre of the foil. TEM was used to examine the microstructure at 200 kV (JEM-2100 electron microscope (JEOL Ltd, Japan)) and at 300 kV (JEM-3000F field emission electron microscope (JEOL Ltd)). JEM-2100 was used to detect topography of the particles and energy-dispersive X-ray spectroscopy (EDS) was conducted to determine the components; JEM-3000F was used for high-resolution transmission electron microscopy (HR-TEM) observation to determine the structure of the particles. In this paper, Pt-20Rh-0.015Y is referred to as Alloy 1 while Pt-20Rh-0.015Y-0.1Zr is referred to as Alloy 2.

    Table I

    Nominal Compositions of the Investigated Platinum Alloys

    Alloys Zirconium, wt% Yttrium, wt% Others, wt% Rhodium, wt% Platinum, wt%
    1 0.015 ≤0.01 20 Bal.
    2 0.10 0.015 ≤0.01 20 Bal.

    3. Results and Analysis

    3.1 Thermomechanical Analysis

    During preparation processes, especially at high temperature under oxidising atmosphere, the metals in the alloys may be oxidised and the possible oxides are PtO2, Rh2O3, ZrO2 and Y2O3. Their reaction equations are as follows (Equations (i)(vi):

    (i)

    (ii)

    (iii)

    (iv)

    (v)

    (vi)

    According to the Gibbs free energy theorem, a reaction can only occur when the Gibbs free energy is negative and the more negative the Gibbs free energy of a reaction, the more easily the reaction occurs. When the Gibbs free energy is greater than zero, the reaction cannot happen. Figure 1 is the oxidation tendency of platinum, rhodium, zirconium and yttrium, which indicates:

    • ΔG of all the reactions increases as temperature increases

    • Within the temperature range we calculated, ΔG of Y2O3·ZrO2, Y2O3 and ZrO2 are much smaller than those of Rh2O3, Rh2O and RhO, which means the formation of Y2O3·ZrO2, Y2O3 and ZrO2 are much easier during processing

    • ΔG of RhO, Rh2O and Rh2O3 are very close to ΔG = 0 and even greater than 0 at the internal oxidation temperature (1423 K), thus the formation of RhO, Rh2O and Rh2O3 are difficult and can be ignored.

    Fig. 1.

    The oxidation tendency of platinum, rhodium, zirconium and yttrium

    The oxidation tendency of platinum, rhodium, zirconium and yttrium

    For platinum, when the temperature rises from room temperature, platinum will react with oxygen and form a PtO2 film on the metal surface. The thickness of PtO2 would grow with the rise of temperature. When the temperature reaches about 500°C, this process would stop. If the temperature continues to rise, the PtO2 film will be gradually vaporised. Meanwhile, the higher the temperature, the faster the gasification rate. Samples in this experiment were about 1200°C, the PtO2 film formed by oxidation had been basically vaporised. Therefore, PtO2 is not present in the samples.

    Overall, according to the thermomechanical analysis, Y2O3, ZrO2 and Y2O3·ZrO2 are easily formed in the platinum-rhodium-(zirconium)-yttrium alloys. Platinum and rhodium are present as almost pure metals.

    3.2 Microstructure and Energy-Dispersive X-ray Spectroscopy Analysis of Platinum-Rhodium-(Zirconium)-Yttrium

    Figure 2 is the bright field TEM images of Alloy 1 showing the morphology of particles. It shows that some of the particles still maintained spherical shape and each particle was accompanied by two cracks on two sides along the rolling direction, as shown by particle B. One enlarged image of this kind of particle is shown in Figure 2(b). Some particles had been compressed along the normal direction with two cracks along the rolling direction, such as particle A. A small number of fine particles were severely compressed so that the cracks have closed (particles C). Table II shows the EDS analysis results of the particle in Figure 2(b), which indicates that the particle is mainly composed of yttrium and oxygen atoms. A small amount of iron impurity may have come from the TEM equipment.

    Fig. 2.

    Bright-field TEM images in Alloy 1. (a) The overall morphology and distribution of particles; (b) an enlarged particle

    Bright-field TEM images in Alloy 1. (a) The overall morphology and distribution of particles; (b) an enlarged particle

    Table II

    Element Mass, % Atom, %
    Oxygen 7.5 33.7
    Iron 2.9 3.7
    Yttrium 68.3 54.8
    Platinum 21.3 7.8

    Figure 3 is the bright field TEM images of Alloy 2 showing the morphology of the particles. Figure 3(a) shows that the particles (as indicated by red circles) are spherical and uniformly distributed in matrix with a diameter range from 20 nm to 70 nm. Note that the particles show a good bonding with matrix after hot forging and cold rolling during processing. An enlarged image of a particle is shown in Figure 3(b) and its EDS analysis results have been listed in Table III, illustrating that the particle is composed of zirconium and oxygen atoms.

    Fig. 3.

    Bright-field TEM images in Alloy 2. (a) The overall morphology and distribution of particles; (b) an enlarged particle

    Bright-field TEM images in Alloy 2. (a) The overall morphology and distribution of particles; (b) an enlarged particle

    Table III

    Element Mass, % Atom, %
    Oxygen 16.6 53.2
    Zirconium 83.4 46.8

    The particles are so small that it is difficult to characterise them using normal selected area diffraction techniques. Thus, HR-TEM was used to investigate the structure of the particles. Binary monolithic ZrO2 is known to exhibit polymorphic transformations between monoclinic (mP12:P 121/c1, ZrO2-b type), tetragonal (tP6:P42/nmc, ZrO2-type) and cubic (cF12:Fm3m, CaF2-type) (16). The monoclinic phase is stable below 1478 K, while the tetragonal phase is stable between 1478 K and 2650 K. The cubic phase is stable from 1796 K to 2993 K, and exhibits some range of homogeneity. The fast Fourier transform (FFT) diagrams of ZrO2 from different zone axes is shown in Figure 4, and when it is compared with the common ZrO2 structure (17, 18), we find that two crystal structures of ZrO2 were monoclinic and tetragonal. The FFT diagrams of Y2O3 from different zone axes is shown in Figure 4. When it is compared with the common Y2O3 structure (19), we find that the structure of Y2O3 is body-centred cubic.

    Fig. 4.

    TEM and HR-TEM images of ZrO2 particles. (a) Bright-field image; (b) HR-TEM image; (c) FFT diagram of a monoclinic particle with the electron beam approximately parallel to [111] direction; (d) bright-field image; (e) HR-TEM image of the area indicated in (d); (f) FFT diagram of a tetragonal particle with the electron beam approximately parallel to [101]

    TEM and HR-TEM images of ZrO2 particles. (a) Bright-field image; (b) HR-TEM image; (c) FFT diagram of a monoclinic particle with the electron beam approximately parallel to [111] direction; (d) bright-field image; (e) HR-TEM image of the area indicated in (d); (f) FFT diagram of a tetragonal particle with the electron beam approximately parallel to [101]

    Fig. 5.

    TEM and HR-TEM images of Y2O3 particles. (a) Bright-field image; (b) HR-TEM image of the area indicated in (a); (c) FFT diagram of a body-centred cubic particle with the electron beam approximately parallel to [111] direction

    TEM and HR-TEM images of Y2O3 particles. (a) Bright-field image; (b) HR-TEM image of the area indicated in (a); (c) FFT diagram of a body-centred cubic particle with the electron beam approximately parallel to [111] direction

    The volume fractions of particles (ZrO2 and Y2O3) are difficult to measure by X-ray diffraction (XRD) due to low content of the particles or by TEM due to the large atomic mass of platinum and rhodium. It is therefore difficult to measure the thickness of the TEM foil. Thus, we approximately calculated the volume fraction of ZrO2 and Y2O3 as 0.42% and 0.0587%, respectively, based on the weight fraction of zirconium and yttrium. Note also that a small amount of zirconium and yttrium may be present as solute atoms in the matrix ascribed to the extremely low solubility of oxygen atoms in the platinum-rhodium alloy. An oxidation rate of 75% was proved to be reasonable, based on the experimental and calculated yield stress of the alloys (20, 21).

    3.3 Analysis of Deformation Behaviour Between Zirconia and Yttria Particles

    Based on our TEM observations, these two particles have totally different deformation behaviours. Almost all Y2O3 particles have compression deformation along the normal direction with two cracks on the two sides of particles along the rolling direction, while ZrO2 particles basically maintain their spherical shape and are bonded tightly with matrix. The nanoparticle deformation behaviour in particle strengthened metals has been widely researched (2226). By studying the deformation behaviour of dispersion-strengthened particles in steel, Gove et al. (22, 23) claimed that the formation of voids around the particles and the matrix is due to the fact that the steel matrix cannot flow around the particles while maintaining contact with them. The strength of the inclusion-substrate interface is insufficient to withstand the longitudinal tensile stress caused by the deformation of the surrounding steel, so the interface is separated and voids are generated. As the cavity expands in the rolling direction, the vertical compressive stress is no longer balanced, and the combination of vertical and longitudinal stress causes the steel to partially move into the cavity, creating a tapered cavity. Waudby et al. (24) claimed that the combined force of the stress of the steel matrix flowing with the tangential action of the surface of the particle caused and widened the crack and created a void. Luo et al. (25) proposed that if the resolved normal stress at the interface reaches a critical value, peeling occurs and voids are generated by finite element calculation. Belcheko et al. (26) proposed that the flow of the substrate above and below the undeformed inclusions in the rolling direction results in the formation of conical voids. Zhang et al. (27) argued that although there are subtle differences in the mechanism of void formation proposed by different researchers, it is generally believed that the formation of voids is due to the discontinuity of the interface between the particles and the matrix. Therefore, the interfacial strength between particles and the matrix is the main cause of forming of the adjacent interface voids. It is suggested that the interfacial strength between Y2O3 particles and the platinum matrix is not sufficient to withstand the tensile stresses during processing. A crack will form between the particles and the matrix. As the strain continuously increases, the matrix work hardens, and when the hardness of platinum reaches a critical value, the Y2O3 particles will be deformed. In addition, the agglomeration of the reinforcing phase particles causes an increase in the local volume fraction, which increases the internal stress and causes the destruction of the particles. The coarsening of the particles reduces the stress required for particle damage, and the rate of damage of the particles increases with size. As for ZrO2 particles, no voids are observed because the interfacial strength between ZrO2 particles and the platinum matrix is able to withstand the rolling tensile stresses during processing. ZrO2 is also hard enough to stand the stress form matrix so it will keep its spherical shape.

    4. Conclusions

    In platinum-rhodium-(zirconium)-yttrium alloys, yttrium and zirconium are easily oxidised into Y2O3, ZrO2 and Y2O3·ZrO2 and form corresponding oxides while platinum and rhodium are basically present as pure metals. ZrO2 and Y2O3 particles have been observed in platinum-rhodium-zirconium-yttrium and platinum-rhodium-yttrium, respectively, and verified by EDS analysis and HR-TEM observations. The deformation behaviour of these two oxides is quite different during processing, though they have the same deformation history. The ZrO2 particles maintained their spherical shape without any visible deformation, while the Y2O3 particles were compressed along the normal direction with two cracks forming on two sides of the particles. Insufficient hardness of Y2O3 and relatively lower interface strength between Y2O3 particles and matrix were supposed to be responsible for deformation of Y2O3 during processing.

    Acknowledgements

    This work was supported by Chongqing Science and Technology Support Project (No. cstc2017zdcy-zdyfX0070, cstc2018jszx-cyzdX0138) and Fundamental Research Funds for the Central Universities (No. 2019CDCGCL316) and National Undergraduates Training Program for Innovation (No. 201810611054).

    The Authors


    Ziyang Wang received his Bachelor’s degree in 2020 from Chongqing University, China. He entered Chongqing University, majored in Material Forming and Control Engineering in 2016. His interests include light alloys and composite materials.


    Xi Wang received his Bachelor’s degree in 2020 from Chongqing University, China, and he continued to study at Chongqing University for a Master’s degree in the automobile college. Forging and new energy vehicles are his research field.


    Futao Liu received his Bachelor’s degree in 2020 from Chongqing University, China. He entered in Chongqing University, majored in Material Forming and Control Engineering in 2016. His dissertation is about the heat treatment of magnesium-lithium alloys.


    Faping Hu is a PhD candidate from 2017 in Materials Science and Engineering at Chongqing University. He visited the Technical University of Denmark as a guest PhD for two years. His research is the microstructural characterisation of magnesium alloys during plastic deformation.


    Hao Chen is a PhD candidate from 2020 in Materials Science and Engineering at Chongqing University. He studied platinum-rhodium alloys and glass fibre reinforced composites. His current research is on freeze casting.


    Guobin Wei received his PhD in Materials Science and Engineering in 2015 from Chongqing University, China. He is vice professor of the School of Materials Science and Engineering. His interests include magnesium-lithium alloys and the simulation of material forming processes.


    Weiting Liu is a senior engineer and Vice President of Chongqing International Composite Materials Co Ltd, China, supporting and promoting research and manufacture of platinum-rhodium alloy bushings and glass fibre. His professional affiliation includes Deputy Executive Director of the Functional Materials Association and he obtained a Bachelor’s degree in 1993 from the Department of Mechanical Engineering of Chongqing University, China.


    Weidong Xie received his PhD in Materials Science and Engineering in 2008 from Chongqing University, China. He is Vice Dean of the Institute of Scientific Research and Development of Chongqing University and a council member of the Chinese Society for Composite Materials. His interests include light alloys, composite materials, nanomaterials and foundry.

    By |2020-12-15T10:54:15+00:00December 15th, 2020|Weld Engineering Services|Comments Off on Different Deformation Behaviour Between Zirconia and Yttria Particles in Dispersion Strengthened Platinum-20% Rhodium Alloys

    Guest Editorial: Platinum Group Metals for a Greener Future

    Johnson Matthey Technol. Rev., 2021, 65, (1), 2

    Clustered together in the centre of the Periodic Table lie six remarkable elements, six metals without which the world would be a completely different place. Think about the food you eat, your computer, your car, your mobile phone or even the clothes you wear. At some stage during their production one or more of these six rare metals has been utilised, whether as a catalyst or perhaps in the end product itself. The platinum group metals (pgms) play an essential role in our modern lifestyles.

    Platinum, palladium, rhodium, ruthenium, iridium and osmium are rare, expensive and have a unique combination of incredibly useful properties. For example, high thermal stability, corrosion and oxidation resistance and the ability to catalyse a broad range of chemical reactions make them indispensable in processes such as petroleum refining, nitric acid, bulk chemical production and glass manufacture. They are also to be found in a diverse range of products such as the hard disk drives in computers and data storage centres, the airbag in your car or the jet engine that carries you to your holiday destination. Apart from their chemical properties the pgms and platinum and palladium in particular have found favour in both the jewellery and investment markets. Platinum has for many years been marketed as a premium jewellery metal, rarer and more precious even than gold.

    Science and Industrial Applications

    But it is not for the pgms’ aesthetic or investment value that this collection of papers has been collated, rather to highlight the fascinating science of these incredible metals and their wide range of industrial uses. This special edition of the Johnson Matthey Technology Review will examine both the fundamental properties of these metals and their use in a variety of applications and fields.

    The pgms are rare elements, occurring in economic quantities in only a few geographical locations. Demand is generally price inelastic, meaning that consumption volumes are often relatively insensitive to underlying metal prices (1). Importantly, the pgms are widely recovered and recycled; for example, through the recovery of catalytic convertors from end of life vehicles or through a closed-loop system where the catalyst that is installed in a chemical plant is recovered, sent for refining and ultimately reused. Sustainability not only of the metals themselves but also with regard to their end uses is why the pgms are so important, as described in two of the articles – European projects BIORECOVER and PLATIRUS.

    The use of platinum, palladium and rhodium is dominated by the automotive sector where for several decades they have been a vital component in emission control catalysts. These three metals have been fundamental in removing carbon monoxide, hydrocarbons and nitrogen oxides from gasoline and diesel engine exhausts to dramatically improve air quality across the world, as detailed in several publications by one of our authors, Martyn Twigg, who in his long career was at the forefront of autocatalyst development (24).

    In this special edition, Twigg and Emeritus Reader John Burgess from the University of Leicester, UK, have written a two-part commemoration of the late Professor Bob Gillard, discussing his remarkable life, work and contribution to the understanding of transition metal chemistry, particularly the chemistry of rhodium and other platinum group metal complexes.

    The use of pgms by the chemical industry is of vital importance to a huge range of bulk and speciality products. One example of this is the oxidation of ammonia to produce nitric acid which has used platinum and rhodium in catalyst gauze for over 100 years (5). The latest work in this field will be discussed by Ashcroft in this special edition. Interestingly, the use of pgm for chemical catalysts has remained one of the more robust areas of demand during the coronavirus disease (COVID-19) pandemic. Nitric acid is used to manufacture both fertilisers for global crop production and explosives for the mining industry, which are essential for the supply of metals such as nickel and platinum and will be central to the future electrification of the automotive fleet.

    The minor pgms ruthenium, iridium and osmium can often appear somewhat neglected despite their use in a huge number of applications. Iridium is prized for its high melting point which makes it ideal for use in crucibles to produce high purity metal oxide single crystals, used in medical scanners, light-emitting diode production and surface acoustic wave filters, amongst others. The behaviour and properties of iridium are the subject of two papers in this edition. Osmium is perhaps the least known of the metals given its more limited applications. However, Arblaster has remedied that with a paper discussing the thermodynamic properties of the densest element in the Periodic Table.

    The Most Useful Elements

    The pgms are among the most invaluable elements discovered. To sum up all their useful properties in one key attribute is that they enable the world to be a more sustainable place. Globally we are starting to undergo a monumental change in energy use and production, away from reliance on fossil fuels towards a cleaner, greener, more sustainable model (6). The move to hydrogen as an energy source is vital in the move to a net zero economy, a key example of which is the fuel cell vehicle. Johnson Matthey actually provided the platinum to William Grove when he demonstrated the first fuel cell in 1839 (7). Aside from the use of pgm in the catalyst of the vehicle itself, the production of hydrogen of suitable purity makes use of one of the key properties of palladium. Palladium has an intrinsic selectivity for hydrogen, which makes it an ideal choice for purification membrane technology. In this issue, Faizal et al. discuss the use of palladium in this vital application for the growing hydrogen economy.

    The pgms: six of the rarest elements in the Periodic Table that have and continue to change the world around us. Metals that are driving forward sustainable technology and the move towards net zero, metals that will help drive the clean energy revolution, provide food to billions and facilitate communication and data sharing and storage across the globe to enable a more connected society.

    By |2020-12-15T10:04:47+00:00December 15th, 2020|Weld Engineering Services|Comments Off on Guest Editorial: Platinum Group Metals for a Greener Future
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